HL incident on 2025-09-06 — IL

Operator
Olympic Pipe Line Company
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$1,500,000
Incident datetime
2025-09-06 16:00
Report number
Location
IL
Narrative
Found small leak at the stopple flange gasket during excavation. After securing the leak, the stopple was taken out of the system, and the contaminated soil was removed and replaced with a clean backfill.
Detailed record list
Report Received Date
2025-10-03 00:00:00
Iyear
2025
Report Number
20250236
Supplemental Number
41430
Report Type
Original
Operator Id
Name
Olympic Pipe Line Company
Operator Street Address
30 S. Wacker Drive
Operator City Name
Chicago
Operator State Abbreviation
IL
Operator Postal Code
60606
Local Datetime
2025-09-06 16:00:00
Time Zone
Pacific
Daylight Savings Ind
Yes
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls
0.8
Recovered Bbls
0.8
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2025-09-06 16:00:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Status When Identified
Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2025-09-06 15:47:00
Restart Datetime
2025-09-12 02:02:00
Communication State Fed Ind
Yes
Party Initiated Communication
Operator
Initial Responder Com Datetime
2025-09-06 16:40:00
On Site Datetime
2025-09-06 16:00:00
Confirmed Discovery Datetime
2025-09-06 16:00:00
Nrc Rpt Datetime
2025-09-06 16:40:00
Nrc Rpt Num
Additional Nrc Report Numbers
1442194
Ignite Ind
No
Upstream Action Taken
Valve Closure
Upstream Valve Close Datetime
2025-09-06 15:48:00
Upstream Valve Type Ind
Remotely Controlled
Downstream Action Taken
Valve Closure
Downstream Vlv Close Datetime
2025-09-06 15:48:00
Downstream Valve Type Ind
Remotely Controlled
Notify Qualified Indiv Ind
Yes
Qualified Indiv Notif Datetime
2025-09-06 16:00:00
Oil Spill Removal Org Ind
Yes
Osro Activated Datetime
2025-09-06 16:00:00
Osro Arrived On Site Dt
9/6/2025 16:00
Num Pub Evacuated
0
Pipe Fac Name
Olympic Pipeline
Segment Name
Castle Rock Station
Onshore State Abbreviation
Wa
Onshore Postal Code
98611
Onshore City Name
Not Within A Municipality
Onshore County Name
Cowlitz
Designated Location
Milepost
Designated Name
209.1
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Exposed Due To Excavation
Depth Of Cover
48
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tap Fitting(Stopple, Thread-O-Ring, Weld-O-Let, Etc.)
Installation Year
Unknown
Manufactured Year
Unknown
Material Involved
Material Other Than Carbon Steel
Material Details
Gasket/o-Ring
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
300
Est Cost Prop Damage
1500000
Est Cost Emergency
100000
Est Cost Environmental
400000
Est Cost Other
0
Prpty
2000300
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
765
Mop Psig
1386
Mop Cfr Section
Component Design Pressure �195.406(A)(2)
Maop Established Date
2025-07-31 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
44335
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Flange gasket and o-ring were the cause of the leak. Not related to the control center operations.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Malfunction Of Control/relief Equipment
Eq Failure Type
Malfunction Of Control/relief Equipment
Stopple Control Fitting Ind
Yes
Eq Additional Other Ind
Yes
Eq Additional Other Details
Gasket And O-Ring Failure
Preparer Name
J**** F*****
Preparer Title
Dot Compliance Advisor
Preparer Email
J*************@b*.com
Preparer Telephone
3603164750
Prepared Date
2025-10-03 00:00:00
Local Contact Name
J**** F*****
Local Contact Email
J*************@b*.com
Local Contact Telephone
3603164750
Authorizer Name
J** B****
Authorizer Telephone
6307796994
Authorizer Title
Dot Compliance Team Lead
Authorizer Email
J********@b*.com
Narrative
Found small leak at the stopple flange gasket during excavation. After securing the leak, the stopple was taken out of the system, and the contaminated soil was removed and replaced with a clean backfill.
Report Received Date 2025-10-03 00:00:00
Iyear 2025
Report Number 20250236
Supplemental Number 41430
Report Type Original
Operator Id 30781 PHMSA Enforcement
Name Olympic Pipe Line Company
Operator Street Address 30 S. Wacker Drive
Operator City Name Chicago
Operator State Abbreviation IL
Operator Postal Code 60606
Local Datetime 2025-09-06 16:00:00
Time Zone Pacific
Daylight Savings Ind Yes
Location Latitude 46.26469 Google Maps OpenStreetMap
Location Longitude -122.88296 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls 0.8
Recovered Bbls 0.8
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2025-09-06 16:00:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Status When Identified Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind Yes
Shutdown Datetime 2025-09-06 15:47:00
Restart Datetime 2025-09-12 02:02:00
Communication State Fed Ind Yes
Party Initiated Communication Operator
Initial Responder Com Datetime 2025-09-06 16:40:00
On Site Datetime 2025-09-06 16:00:00
Confirmed Discovery Datetime 2025-09-06 16:00:00
Nrc Rpt Datetime 2025-09-06 16:40:00
Nrc Rpt Num 1441992 NRC Report How to search
Additional Nrc Report Numbers 1442194
Ignite Ind No
Upstream Action Taken Valve Closure
Upstream Valve Close Datetime 2025-09-06 15:48:00
Upstream Valve Type Ind Remotely Controlled
Downstream Action Taken Valve Closure
Downstream Vlv Close Datetime 2025-09-06 15:48:00
Downstream Valve Type Ind Remotely Controlled
Notify Qualified Indiv Ind Yes
Qualified Indiv Notif Datetime 2025-09-06 16:00:00
Oil Spill Removal Org Ind Yes
Osro Activated Datetime 2025-09-06 16:00:00
Osro Arrived On Site Dt 9/6/2025 16:00
Num Pub Evacuated 0
Pipe Fac Name Olympic Pipeline
Segment Name Castle Rock Station
Onshore State Abbreviation Wa
Onshore Postal Code 98611
Onshore City Name Not Within A Municipality
Onshore County Name Cowlitz
Designated Location Milepost
Designated Name 209.1
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Exposed Due To Excavation
Depth Of Cover 48
Crossing No
Pipe Facility Type Interstate
Item Involved Tap Fitting(Stopple, Thread-O-Ring, Weld-O-Let, Etc.)
Installation Year Unknown
Manufactured Year Unknown
Material Involved Material Other Than Carbon Steel
Material Details Gasket/o-Ring
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 300
Est Cost Prop Damage 1500000
Est Cost Emergency 100000
Est Cost Environmental 400000
Est Cost Other 0
Prpty 2000300
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 765
Mop Psig 1386
Mop Cfr Section Component Design Pressure �195.406(A)(2) View CFR 49 §192
Maop Established Date 2025-07-31 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 44335
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Flange gasket and o-ring were the cause of the leak. Not related to the control center operations.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Malfunction Of Control/relief Equipment
Eq Failure Type Malfunction Of Control/relief Equipment
Stopple Control Fitting Ind Yes
Eq Additional Other Ind Yes
Eq Additional Other Details Gasket And O-Ring Failure
Preparer Name J**** F*****
Preparer Title Dot Compliance Advisor
Preparer Email J*************@b*.com
Preparer Telephone 3603164750
Prepared Date 2025-10-03 00:00:00
Local Contact Name J**** F*****
Local Contact Email J*************@b*.com
Local Contact Telephone 3603164750
Authorizer Name J** B****
Authorizer Telephone 6307796994
Authorizer Title Dot Compliance Team Lead
Authorizer Email J********@b*.com
Narrative Found small leak at the stopple flange gasket during excavation. After securing the leak, the stopple was taken out of the system, and the contaminated soil was removed and replaced with a clean backfill.

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