HL incident on 2025-08-25 — OK

Operator
Magellan Pipeline Company, Lp
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$17,000
Incident datetime
2025-08-25 10:00
Report number
Location
OK
Narrative
At approximately 10:00 am a local operator attempted to start a tank mixer. The tank mixer failed to start, and operations began to investigate. The operator discovered the tank mixer bearing housing had failed causing a release. Local operations placed drip pans to collect any product that may continue to reach the ground. A vacuum truck was called to help with cleanup efforts and pump out enough product to a level where local technicians could lock in the tank mixer and stop the damaged seal from leaking any further. Technicians removed the leaking seal and replaced it with a new seal along with a new motor and gear box housing. The tank was then placed back into service.
Detailed record list
Report Received Date
2025-09-23 00:00:00
Iyear
2025
Report Number
20250228
Supplemental Number
41491
Report Type
Supplemental Final
Operator Id
Name
Magellan Pipeline Company, Lp
Operator Street Address
100 West 5th Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2025-08-25 10:15:00
Time Zone
Central
Daylight Savings Ind
No
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
1
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2025-08-25 10:00:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Status When Identified
Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind
No
Shutdown Explain
Use Of The Tank Stopped But Nothing More In The Terminal Was Affected.
Communication State Fed Ind
No
On Site Datetime
2025-08-25 10:08:00
Confirmed Discovery Datetime
2025-08-25 10:15:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Notify Qualified Indiv Ind
Yes
Qualified Indiv Notif Datetime
2025-08-25 10:08:00
Oil Spill Removal Org Ind
No
Num Pub Evacuated
0
Pipe Fac Name
East Houston
Segment Name
Fac Id 357
Onshore State Abbreviation
Tx
Onshore Postal Code
77029
Onshore City Name
Houston
Onshore County Name
Harris
Designated Location
Milepost
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tank/vessel
Tank Vessel Subtype
Mixer
Tank Type
Atmospheric
Safe Fill Level
43
Safe Fill Level Exceeded Ind
No
Api Std Out Of Service Year
2008
Api Std In Service Year
2023
Installation Year
1998
Manufactured Year
1998
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
500
Est Cost Prop Damage
17000
Est Cost Emergency
940
Est Cost Environmental
665
Est Cost Other
0
Prpty
19105
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
13
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
No controllers actions had taken place prior to the release
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Seal (Not Pump Seal) Or Packing
Failure Details
Tank Mixer Outboard Seal Failed Filling Bearing Housing With Product Which Caused The Bearing Housing To Fail Releasing Product.
Eq Additional Other Ind
Yes
Eq Additional Other Details
Bearing Housing Failed Following Seal Failure.
Preparer Name
G*** C*********
Preparer Title
Regulatory Compliance Specialist Ii
Preparer Email
G**************@o****.com
Preparer Telephone
9183818066
Prepared Date
2025-10-21 00:00:00
Authorizer Name
R*** M****
Authorizer Telephone
5807410185
Authorizer Title
Regulatory Compliance Manager
Authorizer Email
R*********@o****.com
Narrative
At approximately 10:00 am a local operator attempted to start a tank mixer. The tank mixer failed to start, and operations began to investigate. The operator discovered the tank mixer bearing housing had failed causing a release. Local operations placed drip pans to collect any product that may continue to reach the ground. A vacuum truck was called to help with cleanup efforts and pump out enough product to a level where local technicians could lock in the tank mixer and stop the damaged seal from leaking any further. Technicians removed the leaking seal and replaced it with a new seal along with a new motor and gear box housing. The tank was then placed back into service.
Report Received Date 2025-09-23 00:00:00
Iyear 2025
Report Number 20250228
Supplemental Number 41491
Report Type Supplemental Final
Operator Id 22610 PHMSA Enforcement
Name Magellan Pipeline Company, Lp
Operator Street Address 100 West 5th Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2025-08-25 10:15:00
Time Zone Central
Daylight Savings Ind No
Location Latitude 29.796294 Google Maps OpenStreetMap
Location Longitude -95.282123 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 1
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2025-08-25 10:00:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Status When Identified Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind No
Shutdown Explain Use Of The Tank Stopped But Nothing More In The Terminal Was Affected.
Communication State Fed Ind No
On Site Datetime 2025-08-25 10:08:00
Confirmed Discovery Datetime 2025-08-25 10:15:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Notify Qualified Indiv Ind Yes
Qualified Indiv Notif Datetime 2025-08-25 10:08:00
Oil Spill Removal Org Ind No
Num Pub Evacuated 0
Pipe Fac Name East Houston
Segment Name Fac Id 357
Onshore State Abbreviation Tx
Onshore Postal Code 77029
Onshore City Name Houston
Onshore County Name Harris
Designated Location Milepost
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Interstate
Item Involved Tank/vessel
Tank Vessel Subtype Mixer
Tank Type Atmospheric
Safe Fill Level 43
Safe Fill Level Exceeded Ind No
Api Std Out Of Service Year 2008
Api Std In Service Year 2023
Installation Year 1998
Manufactured Year 1998
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 500
Est Cost Prop Damage 17000
Est Cost Emergency 940
Est Cost Environmental 665
Est Cost Other 0
Prpty 19105
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 13
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details No controllers actions had taken place prior to the release
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Seal (Not Pump Seal) Or Packing
Failure Details Tank Mixer Outboard Seal Failed Filling Bearing Housing With Product Which Caused The Bearing Housing To Fail Releasing Product.
Eq Additional Other Ind Yes
Eq Additional Other Details Bearing Housing Failed Following Seal Failure.
Preparer Name G*** C*********
Preparer Title Regulatory Compliance Specialist Ii
Preparer Email G**************@o****.com
Preparer Telephone 9183818066
Prepared Date 2025-10-21 00:00:00
Authorizer Name R*** M****
Authorizer Telephone 5807410185
Authorizer Title Regulatory Compliance Manager
Authorizer Email R*********@o****.com
Narrative At approximately 10:00 am a local operator attempted to start a tank mixer. The tank mixer failed to start, and operations began to investigate. The operator discovered the tank mixer bearing housing had failed causing a release. Local operations placed drip pans to collect any product that may continue to reach the ground. A vacuum truck was called to help with cleanup efforts and pump out enough product to a level where local technicians could lock in the tank mixer and stop the damaged seal from leaking any further. Technicians removed the leaking seal and replaced it with a new seal along with a new motor and gear box housing. The tank was then placed back into service.

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