HL incident on 2025-08-19 — OH

Operator
Marathon Pipe Line Llc
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$15,000
Incident datetime
2025-08-19 08:20
Report number
Location
OH
Narrative
At approximately 8:15 a.M., a contractor crew was performing sandblasting activities during a rehabilitation dig on the baggs to wamsutter 10" crude pipeline to prepare the pipe surface for non-destructive examination (nde). During the blasting process, the blast media compromised the pipe wall near the six o'clock position at a girth weld, resulting in a crude oil release into the trench. The pipe began to seep during the sandblasting activity. Repair was made with a plidco. Tool run technology note (for part f): the most recent and previous axial magnetic flux leakage (mfl) tool runs were attuned to detect both metal loss and girth weld anomalies. Part j does not provide a field to indicate multi-anomaly detection.
Detailed record list
Report Received Date
2025-09-15 00:00:00
Iyear
2025
Report Number
20250224
Supplemental Number
41374
Report Type
Original Final
Operator Id
Name
Marathon Pipe Line Llc
Operator Street Address
539 South Main Street
Operator City Name
Findlay
Operator State Abbreviation
OH
Operator Postal Code
45840
Local Datetime
2025-08-19 08:15:00
Time Zone
Mountain
Daylight Savings Ind
Yes
Location Latitude
Location Longitude
-107.6658541
Commodity Released Type
Crude Oil
Unintentional Release Bbls
22
Recovered Bbls
22
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2025-08-19 08:20:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Status When Identified
Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind
No
Shutdown Explain
System Was Scheduled Down At Time Of Release.
Communication State Fed Ind
No
On Site Datetime
2025-08-19 08:25:00
Confirmed Discovery Datetime
2025-08-19 08:30:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Upstream Action Taken
Valve Closure
Upstream Valve Close Datetime
2025-08-19 09:34:00
Upstream Valve Type Ind
Manual
Downstream Action Taken
Valve Closure
Downstream Vlv Close Datetime
2025-08-19 09:30:00
Downstream Valve Type Ind
Manual
Notify Qualified Indiv Ind
Yes
Qualified Indiv Notif Datetime
2025-08-19 08:30:00
Oil Spill Removal Org Ind
Yes
Osro Activated Datetime
2025-08-19 08:47:00
Osro Arrived On Site Dt
8/19/2025 11:00
Num Pub Evacuated
0
Pipe Fac Name
Iles - Wamsutter 6"-10" Crude (Slcc)
Segment Name
Baggs - Wamsutter 10"
Onshore State Abbreviation
Wy
Onshore Postal Code
82321
Onshore City Name
Not Within A Municipality
Onshore County Name
Carbon
Designated Location
Milepost
Designated Name
18.57
Federal
Yes
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Exposed Due To Excavation
Depth Of Cover
31
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Weld, Including Heat-Affected Zone
Pipe Diameter
10
Pipe Wall Thickness
0.365
Pipe Smys
52000
Pipe Specification
Api-5l-X52
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
California Steel
Pipe Coating Type
Epoxy Other Than Fbe
Coating Applied Ind
Unknown
Weld Subtype
Pipe Girth Weld
Different Girth Weld Ind
Yes
Diff Girth Weld Wall Thickness
0.219
Diff Girth Weld Smys
35000
Diff Girth Weld Specification
Api-5l-Gr. B
Diff Girth Weld Seam Type
Seamless
Diff Girth Weld Manufacturer
Unknown
Diff Girth Weld Coating Type
Epoxy Other Than Fbe
Diff Girth Weld Ctng Appld Ind
Unknown
Installation Year
2010
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
340
Est Cost Prop Damage
15000
Est Cost Emergency
15400
Est Cost Environmental
0
Est Cost Other
0
Prpty
30740
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
175
Mop Psig
918
Mop Cfr Section
Subpart E Pressure Test �195.406(A)(3)
Maop Established Date
2010-09-27 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
61829
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The cause was known immediately and reported to the pipeline operations center. The line was down at the time of the report.�
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Not Cut Open
Int Water Acid Ind
Yes
Int Field Exam Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Yes
Corrosion Coupons
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Ultrasonic Ind
Yes
Geometry Deformation Ind
Yes
Other Tool Tech Ind
Yes
Axial Recent Year
2025
Axial Rcnt Propul Method
Free Swimming
Axial Rcnt Attuned Detect
Metal Loss
Axial Rcnt Atnd Dtct Metal
High Resolution
Axial Previous Year
2022
Axial Prev Propul Method
Free Swimming
Axial Prev Attuned Detect
Metal Loss
Axial Prev Atnd Dtct Metal
High Resolution
Ultrasonic Recent Year
2017
Ultrasonic Rcnt Propul Method
Free Swimming
Ultrasonic Rcnt Attuned
Wall Measurement
Utra Rcnt Att Metl Resolution
Standard Resolution
Ultr Previous Year
2014
Ultra Prev Propul Method
Free Swimming
Ultra Prev Attuned
Wall Measurement
Utra Prev Att Metl Resolution
Standard Resolution
Geometry Recent Year
2025
Geometry Rcnt Propul Method
Free Swimming
Geometry Rcnt Resolution
High Resolution
Geometrt Rcnt Measur Cups
Inside Ili Cups
Geometry Previous Year
2022
Geometry Prev Propul Method
Free Swimming
Geometry Prev Resolution
High Resolution
Geometrt Prev Measur Cups
Inside Ili Cups
Other Tool
Inertial Measurement Unit
Other Recent Year
2025
Other Rcnt Propul Method
Free Swimming
Other Previous Year
2022
Other Prev Propul Method
Free Swimming
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2010
Hydrtst Most Rcnt Pressure
1089
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
Z*** C*********
Preparer Title
Compliance Specialist
Preparer Email
Z***********@m****************.com
Preparer Telephone
4196726607
Prepared Date
2025-09-15 00:00:00
Authorizer Name
M****** G***
Authorizer Telephone
4194214505
Authorizer Title
Ess And Compliance Director
Authorizer Email
M*****@m****************.com
Narrative
At approximately 8:15 a.M., a contractor crew was performing sandblasting activities during a rehabilitation dig on the baggs to wamsutter 10" crude pipeline to prepare the pipe surface for non-destructive examination (nde). During the blasting process, the blast media compromised the pipe wall near the six o'clock position at a girth weld, resulting in a crude oil release into the trench. The pipe began to seep during the sandblasting activity. Repair was made with a plidco. Tool run technology note (for part f): the most recent and previous axial magnetic flux leakage (mfl) tool runs were attuned to detect both metal loss and girth weld anomalies. Part j does not provide a field to indicate multi-anomaly detection.
Report Received Date 2025-09-15 00:00:00
Iyear 2025
Report Number 20250224
Supplemental Number 41374
Report Type Original Final
Operator Id 32147 PHMSA Enforcement
Name Marathon Pipe Line Llc
Operator Street Address 539 South Main Street
Operator City Name Findlay
Operator State Abbreviation OH
Operator Postal Code 45840
Local Datetime 2025-08-19 08:15:00
Time Zone Mountain
Daylight Savings Ind Yes
Location Latitude 41.15008588 Google Maps OpenStreetMap
Location Longitude -107.6658541 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 22
Recovered Bbls 22
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2025-08-19 08:20:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Status When Identified Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind No
Shutdown Explain System Was Scheduled Down At Time Of Release.
Communication State Fed Ind No
On Site Datetime 2025-08-19 08:25:00
Confirmed Discovery Datetime 2025-08-19 08:30:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Upstream Action Taken Valve Closure
Upstream Valve Close Datetime 2025-08-19 09:34:00
Upstream Valve Type Ind Manual
Downstream Action Taken Valve Closure
Downstream Vlv Close Datetime 2025-08-19 09:30:00
Downstream Valve Type Ind Manual
Notify Qualified Indiv Ind Yes
Qualified Indiv Notif Datetime 2025-08-19 08:30:00
Oil Spill Removal Org Ind Yes
Osro Activated Datetime 2025-08-19 08:47:00
Osro Arrived On Site Dt 8/19/2025 11:00
Num Pub Evacuated 0
Pipe Fac Name Iles - Wamsutter 6"-10" Crude (Slcc)
Segment Name Baggs - Wamsutter 10"
Onshore State Abbreviation Wy
Onshore Postal Code 82321
Onshore City Name Not Within A Municipality
Onshore County Name Carbon
Designated Location Milepost
Designated Name 18.57
Federal Yes
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Exposed Due To Excavation
Depth Of Cover 31
Crossing No
Pipe Facility Type Interstate
Item Involved Weld, Including Heat-Affected Zone
Pipe Diameter 10
Pipe Wall Thickness 0.365
Pipe Smys 52000
Pipe Specification Api-5l-X52
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer California Steel
Pipe Coating Type Epoxy Other Than Fbe
Coating Applied Ind Unknown
Weld Subtype Pipe Girth Weld
Different Girth Weld Ind Yes
Diff Girth Weld Wall Thickness 0.219
Diff Girth Weld Smys 35000
Diff Girth Weld Specification Api-5l-Gr. B
Diff Girth Weld Seam Type Seamless
Diff Girth Weld Manufacturer Unknown
Diff Girth Weld Coating Type Epoxy Other Than Fbe
Diff Girth Weld Ctng Appld Ind Unknown
Installation Year 2010
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 340
Est Cost Prop Damage 15000
Est Cost Emergency 15400
Est Cost Environmental 0
Est Cost Other 0
Prpty 30740
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 175
Mop Psig 918
Mop Cfr Section Subpart E Pressure Test �195.406(A)(3) View CFR 49 §192
Maop Established Date 2010-09-27 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 61829
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The cause was known immediately and reported to the pipeline operations center. The line was down at the time of the report.�
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Not Cut Open
Int Water Acid Ind Yes
Int Field Exam Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Yes
Corrosion Coupons Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Ultrasonic Ind Yes
Geometry Deformation Ind Yes
Other Tool Tech Ind Yes
Axial Recent Year 2025
Axial Rcnt Propul Method Free Swimming
Axial Rcnt Attuned Detect Metal Loss
Axial Rcnt Atnd Dtct Metal High Resolution
Axial Previous Year 2022
Axial Prev Propul Method Free Swimming
Axial Prev Attuned Detect Metal Loss
Axial Prev Atnd Dtct Metal High Resolution
Ultrasonic Recent Year 2017
Ultrasonic Rcnt Propul Method Free Swimming
Ultrasonic Rcnt Attuned Wall Measurement
Utra Rcnt Att Metl Resolution Standard Resolution
Ultr Previous Year 2014
Ultra Prev Propul Method Free Swimming
Ultra Prev Attuned Wall Measurement
Utra Prev Att Metl Resolution Standard Resolution
Geometry Recent Year 2025
Geometry Rcnt Propul Method Free Swimming
Geometry Rcnt Resolution High Resolution
Geometrt Rcnt Measur Cups Inside Ili Cups
Geometry Previous Year 2022
Geometry Prev Propul Method Free Swimming
Geometry Prev Resolution High Resolution
Geometrt Prev Measur Cups Inside Ili Cups
Other Tool Inertial Measurement Unit
Other Recent Year 2025
Other Rcnt Propul Method Free Swimming
Other Previous Year 2022
Other Prev Propul Method Free Swimming
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2010
Hydrtst Most Rcnt Pressure 1089
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name Z*** C*********
Preparer Title Compliance Specialist
Preparer Email Z***********@m****************.com
Preparer Telephone 4196726607
Prepared Date 2025-09-15 00:00:00
Authorizer Name M****** G***
Authorizer Telephone 4194214505
Authorizer Title Ess And Compliance Director
Authorizer Email M*****@m****************.com
Narrative At approximately 8:15 a.M., a contractor crew was performing sandblasting activities during a rehabilitation dig on the baggs to wamsutter 10" crude pipeline to prepare the pipe surface for non-destructive examination (nde). During the blasting process, the blast media compromised the pipe wall near the six o'clock position at a girth weld, resulting in a crude oil release into the trench. The pipe began to seep during the sandblasting activity. Repair was made with a plidco. Tool run technology note (for part f): the most recent and previous axial magnetic flux leakage (mfl) tool runs were attuned to detect both metal loss and girth weld anomalies. Part j does not provide a field to indicate multi-anomaly detection.

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