HL incident on 2025-06-05 — TX

Operator
Boardwalk Ethane Pipeline Company, Llc
Cause
Equipment Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$75
Incident datetime
2025-06-05 00:00 UTC
Report number
Location
TX
Narrative
On 5/8/2025 at approximately 09:30, a boardwalk ethane pipeline company (bep) operations technician performed routine maintenance at the port arthur pump station. The technician returned at approximately 11:30 to conduct further work and noticed product leaking from tubing above the pump that was not the equipment on which the technician previously performed maintenance. On further investigation a leaking piece of stainless steel tubing between two (2) retainer nuts was found to be cracked. The pump was shut in to allow repair of the damaged fitting. The fitting was replaced and the pump was placed back in service. The fitting was dismantled to allow further examination of the damaged tubing. Bep believes that the fitting was overtightened during installation or subsequent maintenance which occurred prior to boardwalk acquiring the asset.
Detailed record list
Report Received Date
2025-06-05 00:00:00
Iyear
2025
Report Number
20250138
Supplemental Number
40991
Report Type
Original Final
Operator Id
Name
Boardwalk Ethane Pipeline Company, Llc
Operator Street Address
9 Greenway Plaza Suite 2800
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77046
Time Zone
Central
Daylight Savings Ind
Yes
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Other Hvl
Commodity Details
Ethane
Unintentional Release Bbls
0.32
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Status When Identified
Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind
Yes
Communication State Fed Ind
No
Nrc Rpt Num
Additional Nrc Report Numbers
1431293
Ignite Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Port Arthur E2 Pump Station
Segment Name
Bep-012
Onshore State Abbreviation
Tx
Onshore Postal Code
77642
Onshore City Name
Port Arthur
Onshore County Name
Jefferson
Designated Location
Survey Station No.
Designated Name
2432+76
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tubing
Tubing Material
Stainless Steel
Tubing Type
Rigid
Installation Year
2014
Manufactured Year
2014
Material Involved
Material Other Than Carbon Steel
Material Details
Stainless Steel
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
3
Est Cost Prop Damage
75
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
78
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
1128
Mop Psig
1254
Mop Cfr Section
Subpart E Pressure Test �195.406(A)(3)
Maop Established Date
1972-01-18 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Defective Or Loose Tubing Or Fitting
Eq Failure Type
Defective Or Loose Tubing Or Fitting
Eq Additional Other Ind
Yes
Eq Additional Other Details
Improperly Made Fitting Was Overtightened When Go/nogo Distance Was Achieved.
Preparer Name
K**** C*********
Preparer Title
Dot Compliance Specialist
Preparer Email
K***************@b**********.com
Preparer Telephone
225-588-6096
Prepared Date
2025-06-05 00:00:00
Authorizer Name
T*** B****
Authorizer Telephone
270-314-6547
Authorizer Title
Manager Compliance Services
Authorizer Email
T*********@b**********.com
Narrative
On 5/8/2025 at approximately 09:30, a boardwalk ethane pipeline company (bep) operations technician performed routine maintenance at the port arthur pump station. The technician returned at approximately 11:30 to conduct further work and noticed product leaking from tubing above the pump that was not the equipment on which the technician previously performed maintenance. On further investigation a leaking piece of stainless steel tubing between two (2) retainer nuts was found to be cracked. The pump was shut in to allow repair of the damaged fitting. The fitting was replaced and the pump was placed back in service. The fitting was dismantled to allow further examination of the damaged tubing. Bep believes that the fitting was overtightened during installation or subsequent maintenance which occurred prior to boardwalk acquiring the asset.
Report Received Date 2025-06-05 00:00:00
Iyear 2025
Report Number 20250138
Supplemental Number 40991
Report Type Original Final
Operator Id 32614 PHMSA Enforcement
Name Boardwalk Ethane Pipeline Company, Llc
Operator Street Address 9 Greenway Plaza Suite 2800
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77046
Time Zone Central
Daylight Savings Ind Yes
Location Latitude 29.940111 Google Maps OpenStreetMap
Location Longitude -93.958958 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Other Hvl
Commodity Details Ethane
Unintentional Release Bbls 0.32
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Status When Identified Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind Yes
Communication State Fed Ind No
Nrc Rpt Num 1430557 NRC Report How to search
Additional Nrc Report Numbers 1431293
Ignite Ind No
Num Pub Evacuated 0
Pipe Fac Name Port Arthur E2 Pump Station
Segment Name Bep-012
Onshore State Abbreviation Tx
Onshore Postal Code 77642
Onshore City Name Port Arthur
Onshore County Name Jefferson
Designated Location Survey Station No.
Designated Name 2432+76
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Tubing
Tubing Material Stainless Steel
Tubing Type Rigid
Installation Year 2014
Manufactured Year 2014
Material Involved Material Other Than Carbon Steel
Material Details Stainless Steel
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 3
Est Cost Prop Damage 75
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 78
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 1128
Mop Psig 1254
Mop Cfr Section Subpart E Pressure Test �195.406(A)(3) View CFR 49 §192
Maop Established Date 1972-01-18 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Defective Or Loose Tubing Or Fitting
Eq Failure Type Defective Or Loose Tubing Or Fitting
Eq Additional Other Ind Yes
Eq Additional Other Details Improperly Made Fitting Was Overtightened When Go/nogo Distance Was Achieved.
Preparer Name K**** C*********
Preparer Title Dot Compliance Specialist
Preparer Email K***************@b**********.com
Preparer Telephone 225-588-6096
Prepared Date 2025-06-05 00:00:00
Authorizer Name T*** B****
Authorizer Telephone 270-314-6547
Authorizer Title Manager Compliance Services
Authorizer Email T*********@b**********.com
Narrative On 5/8/2025 at approximately 09:30, a boardwalk ethane pipeline company (bep) operations technician performed routine maintenance at the port arthur pump station. The technician returned at approximately 11:30 to conduct further work and noticed product leaking from tubing above the pump that was not the equipment on which the technician previously performed maintenance. On further investigation a leaking piece of stainless steel tubing between two (2) retainer nuts was found to be cracked. The pump was shut in to allow repair of the damaged fitting. The fitting was replaced and the pump was placed back in service. The fitting was dismantled to allow further examination of the damaged tubing. Bep believes that the fitting was overtightened during installation or subsequent maintenance which occurred prior to boardwalk acquiring the asset.

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