HL incident on 2025-05-07 — TX

Operator
South Bow Infrastructure Operations Inc.
Cause
Material Failure Of Pipe Or Weld
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$3,862,512
Incident datetime
2025-05-07 00:00 UTC
Report number
Location
TX
Narrative
April 8, at approximately 07:42 am central time, the control center received a leak detection alarm indicating a release and immediately began the isolation process. As well, local technicians were near the release location starting maintenance work and confirmed loss of containment. The local technicians also activated an emergency shutdown and notified the control center. Additional notifications were immediately made to company, local, and federal emergency responders.
Detailed record list
Report Received Date
2025-05-07 00:00:00
Iyear
2025
Report Number
20250112
Supplemental Number
40851
Report Type
Original
Operator Id
Name
South Bow Infrastructure Operations Inc.
Operator Street Address
920 Memorial City Way Suite 800
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77024
Time Zone
Central
Daylight Savings Ind
Yes
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
3500
Recovered Bbls
3110
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Status When Identified
Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind
Yes
Communication State Fed Ind
Yes
Party Initiated Communication
Operator
Nrc Rpt Num
Additional Nrc Report Numbers
1428221
Ignite Ind
No
Upstream Action Taken
Valve Closure
Upstream Valve Type Ind
Remotely Controlled
Downstream Action Taken
Valve Closure
Downstream Valve Type Ind
Remotely Controlled
Notify Qualified Indiv Ind
Yes
Oil Spill Removal Org Ind
Yes
Osro Arrived On Site Dt
4/8/2025 16:45
Num Pub Evacuated
0
Pipe Fac Name
Keystone Mainline
Segment Name
Fort Ransom Section
Onshore State Abbreviation
Nd
Onshore Postal Code
58049
Onshore City Name
Kathryn
Onshore County Name
Ransom
Designated Location
Milepost
Designated Name
171
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
72
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Seam
Pipe Diameter
30
Pipe Wall Thickness
0.386
Pipe Smys
70000
Pipe Specification
Api 5l Psl2
Pipe Seam Type
Dsaw
Pipe Manufacturer
Berg Steel
Pipe Coating Type
Fusion Bonded Epoxy(Fbe)
Coating Applied Ind
No
Installation Year
2008
Manufactured Year
2008
Material Involved
Carbon Steel
Release Type
Rupture
Rupture Orient
Longitudinal
Rupture Width
7.1
Rupture Length
55
Wildlife Impact Ind
Yes
Birds Impact Ind
Yes
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
22829
Est Cost Prop Damage
3862512
Est Cost Emergency
17681783
Est Cost Environmental
45611205
Est Cost Other
0
Prpty
67178329
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
1252
Mop Psig
1440
Mop Cfr Section
Internal Design Pressure �195.406(A)(1)
Maop Established Date
2009-07-21 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
Yes
Exceed Restriction Ind
No
Phmsa Restriction Ind
Phmsa
Length Segment Isolated
50160
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
Yes
Cpm Conf Ind
Yes
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
An indication of a release was recognized by the leak detection system. The controller's action was prompt in initiating a shutdown based on these indications which gave no cause for an investigation.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind
Yes
Failure Type
Design-, Construction-, Installation-, Or Fabrication-Related
Fatigue Vibr Related
Yes
Failure Subtype
Pressure-Related
Additional Crack Ind
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Cir Trn Wave Mgn Flx Lkg Ind
Yes
Ultrasonic Ind
Yes
Geometry Deformation Ind
Yes
Axial Recent Year
2018
Axial Rcnt Propul Method
Free Swimming
Axial Rcnt Attuned Detect
Metal Loss
Axial Rcnt Atnd Dtct Metal
High Resolution
Axial Previous Year
2012
Axial Prev Propul Method
Free Swimming
Axial Prev Attuned Detect
Metal Loss
Axial Prev Atnd Dtct Metal
High Resolution
Circ Wave Recent Year
2016
Circ Wv Rcnt Propul Method
Free Swimming
Circ Wv Rcnt Resolution
High Resolution
Ultrasonic Recent Year
2024
Ultrasonic Rcnt Propul Method
Free Swimming
Ultrasonic Rcnt Attuned
Crack
Ultr Previous Year
2021
Ultra Prev Propul Method
Free Swimming
Ultra Prev Attuned
Crack
Geometry Recent Year
2021
Geometry Rcnt Propul Method
Free Swimming
Geometry Rcnt Resolution
High Resolution
Geometrt Rcnt Measur Cups
Inside Ili Cups
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
A** G****
Preparer Title
Regulatory Compliance Specialist
Preparer Email
A********@s*******.com
Preparer Telephone
5094137603
Prepared Date
2025-05-07 00:00:00
Local Contact Name
A** G****
Local Contact Email
A********@s*******.com
Local Contact Telephone
5094137603
Authorizer Name
E*** H*****
Authorizer Telephone
4024907253
Authorizer Title
Manager Us Regulatory Compliance
Authorizer Email
E**********@s*******.com
Narrative
April 8, at approximately 07:42 am central time, the control center received a leak detection alarm indicating a release and immediately began the isolation process. As well, local technicians were near the release location starting maintenance work and confirmed loss of containment. The local technicians also activated an emergency shutdown and notified the control center. Additional notifications were immediately made to company, local, and federal emergency responders.
Report Received Date 2025-05-07 00:00:00
Iyear 2025
Report Number 20250112
Supplemental Number 40851
Report Type Original
Operator Id 32334 PHMSA Enforcement
Name South Bow Infrastructure Operations Inc.
Operator Street Address 920 Memorial City Way Suite 800
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77024
Time Zone Central
Daylight Savings Ind Yes
Location Latitude 46.586586 Google Maps OpenStreetMap
Location Longitude -97.933122 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 3500
Recovered Bbls 3110
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Status When Identified Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind Yes
Communication State Fed Ind Yes
Party Initiated Communication Operator
Nrc Rpt Num 1428025 NRC Report How to search
Additional Nrc Report Numbers 1428221
Ignite Ind No
Upstream Action Taken Valve Closure
Upstream Valve Type Ind Remotely Controlled
Downstream Action Taken Valve Closure
Downstream Valve Type Ind Remotely Controlled
Notify Qualified Indiv Ind Yes
Oil Spill Removal Org Ind Yes
Osro Arrived On Site Dt 4/8/2025 16:45
Num Pub Evacuated 0
Pipe Fac Name Keystone Mainline
Segment Name Fort Ransom Section
Onshore State Abbreviation Nd
Onshore Postal Code 58049
Onshore City Name Kathryn
Onshore County Name Ransom
Designated Location Milepost
Designated Name 171
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 72
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Seam
Pipe Diameter 30
Pipe Wall Thickness 0.386
Pipe Smys 70000
Pipe Specification Api 5l Psl2
Pipe Seam Type Dsaw
Pipe Manufacturer Berg Steel
Pipe Coating Type Fusion Bonded Epoxy(Fbe)
Coating Applied Ind No
Installation Year 2008
Manufactured Year 2008
Material Involved Carbon Steel
Release Type Rupture
Rupture Orient Longitudinal
Rupture Width 7.1
Rupture Length 55
Wildlife Impact Ind Yes
Birds Impact Ind Yes
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 22829
Est Cost Prop Damage 3862512
Est Cost Emergency 17681783
Est Cost Environmental 45611205
Est Cost Other 0
Prpty 67178329
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 1252
Mop Psig 1440
Mop Cfr Section Internal Design Pressure �195.406(A)(1) View CFR 49 §192
Maop Established Date 2009-07-21 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind Yes
Exceed Restriction Ind No
Phmsa Restriction Ind Phmsa
Length Segment Isolated 50160
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind Yes
Cpm Conf Ind Yes
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details An indication of a release was recognized by the leak detection system. The controller's action was prompt in initiating a shutdown based on these indications which gave no cause for an investigation.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind Yes
Failure Type Design-, Construction-, Installation-, Or Fabrication-Related
Fatigue Vibr Related Yes
Failure Subtype Pressure-Related
Additional Crack Ind Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Cir Trn Wave Mgn Flx Lkg Ind Yes
Ultrasonic Ind Yes
Geometry Deformation Ind Yes
Axial Recent Year 2018
Axial Rcnt Propul Method Free Swimming
Axial Rcnt Attuned Detect Metal Loss
Axial Rcnt Atnd Dtct Metal High Resolution
Axial Previous Year 2012
Axial Prev Propul Method Free Swimming
Axial Prev Attuned Detect Metal Loss
Axial Prev Atnd Dtct Metal High Resolution
Circ Wave Recent Year 2016
Circ Wv Rcnt Propul Method Free Swimming
Circ Wv Rcnt Resolution High Resolution
Ultrasonic Recent Year 2024
Ultrasonic Rcnt Propul Method Free Swimming
Ultrasonic Rcnt Attuned Crack
Ultr Previous Year 2021
Ultra Prev Propul Method Free Swimming
Ultra Prev Attuned Crack
Geometry Recent Year 2021
Geometry Rcnt Propul Method Free Swimming
Geometry Rcnt Resolution High Resolution
Geometrt Rcnt Measur Cups Inside Ili Cups
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name A** G****
Preparer Title Regulatory Compliance Specialist
Preparer Email A********@s*******.com
Preparer Telephone 5094137603
Prepared Date 2025-05-07 00:00:00
Local Contact Name A** G****
Local Contact Email A********@s*******.com
Local Contact Telephone 5094137603
Authorizer Name E*** H*****
Authorizer Telephone 4024907253
Authorizer Title Manager Us Regulatory Compliance
Authorizer Email E**********@s*******.com
Narrative April 8, at approximately 07:42 am central time, the control center received a leak detection alarm indicating a release and immediately began the isolation process. As well, local technicians were near the release location starting maintenance work and confirmed loss of containment. The local technicians also activated an emergency shutdown and notified the control center. Additional notifications were immediately made to company, local, and federal emergency responders.

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