HL incident on 2024-10-24 — TX

Operator
Phillips 66 Pipeline Llc
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$32,000
Incident datetime
2024-10-24 00:00 UTC
Report number
Location
TX
Narrative
During operator rounds, an operator identified a leak underneath a 24-inch crude line within the facility. The line is facility piping and was not active at the time of the incident and all isolation valves were blocked. At this time the operator made all internal notifications and activated the response plan. Cleanup and soil remediation was completed on 9/28/24. The release was due to corrosion on the pipe. Cutout and repair was completed on 10/4/24 and line was returned to service. Facility operations were not affected during this timeframe.
Detailed record list
Report Received Date
2024-10-24 00:00:00
Iyear
2024
Report Number
20240256
Supplemental Number
40140
Report Type
Original Final
Operator Id
Name
Phillips 66 Pipeline Llc
Operator Street Address
2331 Citywest Blvd
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77042
Time Zone
Central
Daylight Savings Ind
No
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.88
Recovered Bbls
0.88
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Status When Identified
Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind
No
Shutdown Explain
Line Was Not Active At The Time Of The Incident.
Communication State Fed Ind
No
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Notify Qualified Indiv Ind
Yes
Oil Spill Removal Org Ind
No
Num Pub Evacuated
0
Pipe Fac Name
P66 Beaumont Terminal
Segment Name
Terminal/facility Piping
Onshore State Abbreviation
Tx
Onshore Postal Code
77627
Onshore City Name
Nederland
Onshore County Name
Jefferson
Designated Location
Milepost
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Puddle Weld Ind
No
Pipe Diameter
24
Pipe Wall Thickness
0.375
Pipe Smys
24000
Pipe Specification
Unknown
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Paint
Coating Applied Ind
Yes
Installation Year
Unknown
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
62
Est Cost Prop Damage
32000
Est Cost Emergency
11000
Est Cost Environmental
0
Est Cost Other
0
Prpty
43062
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
10
Mop Psig
285
Mop Cfr Section
Internal Design Pressure �195.406(A)(1)
Maop Established Date
2024-02-14 00:00:00
Maop Reversal Flow Ind
Bi-Directional
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The incident was not due to control room/controller activity.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Localized Pitting
Atmosphere Corrosion Ind
Yes
Field Exam Basis Ind
Yes
Underground Location
No
Externally Coated
Yes
Prior Damage
Yes
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2023
Hydrtst Most Rcnt Pressure
285
Direct Asmnt Conducted
No
Non Destructive Exam Ind
Yes
Exm Other Type
Gul - Guided Ultrasonic Laser
Exm Other Rcnt Year
2019
Exm Other Rcnt Ind
Yes
Preparer Name
M****** B*********
Preparer Title
Dot Specialist
Preparer Email
M*******************@p**.com
Preparer Telephone
7134122371
Prepared Date
2024-10-24 00:00:00
Local Contact Name
M****** B*********
Local Contact Email
M*******************@p**.com
Local Contact Telephone
7134122371
Authorizer Name
J*** S*****
Authorizer Telephone
8327651858
Authorizer Title
Director Of Dot Operations And Compliance - Liquid
Authorizer Email
J************@p**.com
Narrative
During operator rounds, an operator identified a leak underneath a 24-inch crude line within the facility. The line is facility piping and was not active at the time of the incident and all isolation valves were blocked. At this time the operator made all internal notifications and activated the response plan. Cleanup and soil remediation was completed on 9/28/24. The release was due to corrosion on the pipe. Cutout and repair was completed on 10/4/24 and line was returned to service. Facility operations were not affected during this timeframe.
Report Received Date 2024-10-24 00:00:00
Iyear 2024
Report Number 20240256
Supplemental Number 40140
Report Type Original Final
Operator Id 31684 PHMSA Enforcement
Name Phillips 66 Pipeline Llc
Operator Street Address 2331 Citywest Blvd
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77042
Time Zone Central
Daylight Savings Ind No
Location Latitude 29.993753 Google Maps OpenStreetMap
Location Longitude -93.985091 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.88
Recovered Bbls 0.88
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Status When Identified Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind No
Shutdown Explain Line Was Not Active At The Time Of The Incident.
Communication State Fed Ind No
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Notify Qualified Indiv Ind Yes
Oil Spill Removal Org Ind No
Num Pub Evacuated 0
Pipe Fac Name P66 Beaumont Terminal
Segment Name Terminal/facility Piping
Onshore State Abbreviation Tx
Onshore Postal Code 77627
Onshore City Name Nederland
Onshore County Name Jefferson
Designated Location Milepost
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Puddle Weld Ind No
Pipe Diameter 24
Pipe Wall Thickness 0.375
Pipe Smys 24000
Pipe Specification Unknown
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Paint
Coating Applied Ind Yes
Installation Year Unknown
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 62
Est Cost Prop Damage 32000
Est Cost Emergency 11000
Est Cost Environmental 0
Est Cost Other 0
Prpty 43062
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 10
Mop Psig 285
Mop Cfr Section Internal Design Pressure �195.406(A)(1) View CFR 49 §192
Maop Established Date 2024-02-14 00:00:00
Maop Reversal Flow Ind Bi-Directional
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The incident was not due to control room/controller activity.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Localized Pitting
Atmosphere Corrosion Ind Yes
Field Exam Basis Ind Yes
Underground Location No
Externally Coated Yes
Prior Damage Yes
Collected Data Ind No
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2023
Hydrtst Most Rcnt Pressure 285
Direct Asmnt Conducted No
Non Destructive Exam Ind Yes
Exm Other Type Gul - Guided Ultrasonic Laser
Exm Other Rcnt Year 2019
Exm Other Rcnt Ind Yes
Preparer Name M****** B*********
Preparer Title Dot Specialist
Preparer Email M*******************@p**.com
Preparer Telephone 7134122371
Prepared Date 2024-10-24 00:00:00
Local Contact Name M****** B*********
Local Contact Email M*******************@p**.com
Local Contact Telephone 7134122371
Authorizer Name J*** S*****
Authorizer Telephone 8327651858
Authorizer Title Director Of Dot Operations And Compliance - Liquid
Authorizer Email J************@p**.com
Narrative During operator rounds, an operator identified a leak underneath a 24-inch crude line within the facility. The line is facility piping and was not active at the time of the incident and all isolation valves were blocked. At this time the operator made all internal notifications and activated the response plan. Cleanup and soil remediation was completed on 9/28/24. The release was due to corrosion on the pipe. Cutout and repair was completed on 10/4/24 and line was returned to service. Facility operations were not affected during this timeframe.

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