HL incident on 2024-06-21 — TX

Operator
Sunoco, Llc
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$15,000
Incident datetime
2024-06-21 00:00 UTC
Report number
Location
TX
Narrative
On may 26, 2024 at 11:18 am, sunoco operator arrived at pump pad #3 (which is inside the facility fenceline) to conduct an avo inspection of facility. Upon arrival to area near pump pad #3, sunoco operator detected smell of gasoline and initiated shutdown of the pumps. Operator observed pump #12's seal leaking gasoline and the pump's suction and discharge valves were closed to stop the leak. Approximately 10 barrels of the leak was recovered and 15-barrels was released into secondary containment and cleaned up (no water was impacted). Investigation determined that the pump seal failed, then leaked and the seal failure may have been caused by an impeller bore clearance to the shaft.
Detailed record list
Report Received Date
2024-06-21 00:00:00
Iyear
2024
Report Number
20240152
Supplemental Number
39708
Report Type
Original
Operator Id
Name
Sunoco, Llc
Operator Street Address
8111 Westchester Dr.
Operator City Name
Dallas
Operator State Abbreviation
TX
Operator Postal Code
75225
Time Zone
Eastern
Daylight Savings Ind
No
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
25
Recovered Bbls
10
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Status When Identified
Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind
Yes
Communication State Fed Ind
No
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Notify Qualified Indiv Ind
Yes
Oil Spill Removal Org Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Linden - Sunoco Llc
Segment Name
12" Buckeye Transfer Line
Onshore State Abbreviation
Nj
Onshore Postal Code
07036
Onshore City Name
Linden
Onshore County Name
Union
Designated Location
Survey Station No.
Designated Name
Marin766mbv30
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Other
Incident Area Details
Terminal Pump
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pump
Pump Type
Centrifugal
Pump Service Type
Mainline
Installation Year
1984
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
No
Est Cost Oper Paid
0
Est Cost Gas Released
2079
Est Cost Prop Damage
15000
Est Cost Emergency
30000
Est Cost Environmental
0
Est Cost Other
0
Prpty
47079
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
135
Mop Psig
285
Mop Cfr Section
Component Design Pressure �195.406(A)(2)
Maop Established Date
2008-09-01 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Pump Or Pump-Related Equipment
Eq Failure Type
Pump Or Pump-Related Equipment
Other Pump Ind
Seal/packing Failure
Additional Installation Ind
Yes
Ief Addl Misalignment Ind
Yes
Preparer Name
S****** D****
Preparer Title
Manager - Environmental
Preparer Email
S************@s*****.com
Preparer Telephone
856-579-5063
Prepared Date
2024-06-21 00:00:00
Authorizer Name
C**** K*****
Authorizer Telephone
856-579-5060
Authorizer Title
Vp - Tech Services
Authorizer Email
C***********@s*****.com
Narrative
On may 26, 2024 at 11:18 am, sunoco operator arrived at pump pad #3 (which is inside the facility fenceline) to conduct an avo inspection of facility. Upon arrival to area near pump pad #3, sunoco operator detected smell of gasoline and initiated shutdown of the pumps. Operator observed pump #12's seal leaking gasoline and the pump's suction and discharge valves were closed to stop the leak. Approximately 10 barrels of the leak was recovered and 15-barrels was released into secondary containment and cleaned up (no water was impacted). Investigation determined that the pump seal failed, then leaked and the seal failure may have been caused by an impeller bore clearance to the shaft.
Report Received Date 2024-06-21 00:00:00
Iyear 2024
Report Number 20240152
Supplemental Number 39708
Report Type Original
Operator Id 40283 PHMSA Enforcement
Name Sunoco, Llc
Operator Street Address 8111 Westchester Dr.
Operator City Name Dallas
Operator State Abbreviation TX
Operator Postal Code 75225
Time Zone Eastern
Daylight Savings Ind No
Location Latitude 40.608194 Google Maps OpenStreetMap
Location Longitude -74.221645 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 25
Recovered Bbls 10
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Status When Identified Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind Yes
Communication State Fed Ind No
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Notify Qualified Indiv Ind Yes
Oil Spill Removal Org Ind No
Num Pub Evacuated 0
Pipe Fac Name Linden - Sunoco Llc
Segment Name 12" Buckeye Transfer Line
Onshore State Abbreviation Nj
Onshore Postal Code 07036
Onshore City Name Linden
Onshore County Name Union
Designated Location Survey Station No.
Designated Name Marin766mbv30
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Other
Incident Area Details Terminal Pump
Crossing No
Pipe Facility Type Intrastate
Item Involved Pump
Pump Type Centrifugal
Pump Service Type Mainline
Installation Year 1984
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No No
Est Cost Oper Paid 0
Est Cost Gas Released 2079
Est Cost Prop Damage 15000
Est Cost Emergency 30000
Est Cost Environmental 0
Est Cost Other 0
Prpty 47079
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 135
Mop Psig 285
Mop Cfr Section Component Design Pressure �195.406(A)(2) View CFR 49 §192
Maop Established Date 2008-09-01 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Pump Or Pump-Related Equipment
Eq Failure Type Pump Or Pump-Related Equipment
Other Pump Ind Seal/packing Failure
Additional Installation Ind Yes
Ief Addl Misalignment Ind Yes
Preparer Name S****** D****
Preparer Title Manager - Environmental
Preparer Email S************@s*****.com
Preparer Telephone 856-579-5063
Prepared Date 2024-06-21 00:00:00
Authorizer Name C**** K*****
Authorizer Telephone 856-579-5060
Authorizer Title Vp - Tech Services
Authorizer Email C***********@s*****.com
Narrative On may 26, 2024 at 11:18 am, sunoco operator arrived at pump pad #3 (which is inside the facility fenceline) to conduct an avo inspection of facility. Upon arrival to area near pump pad #3, sunoco operator detected smell of gasoline and initiated shutdown of the pumps. Operator observed pump #12's seal leaking gasoline and the pump's suction and discharge valves were closed to stop the leak. Approximately 10 barrels of the leak was recovered and 15-barrels was released into secondary containment and cleaned up (no water was impacted). Investigation determined that the pump seal failed, then leaked and the seal failure may have been caused by an impeller bore clearance to the shaft.

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