HL incident on 2023-12-15 — OK

Operator
Magellan Operating Company, Llc
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$8,000
Incident datetime
2023-12-15 00:00 UTC
Report number
Location
OK
Narrative
On november 16th, 2023 at 12:50 operations personnel conducting daily facility inspections observed a small sheen and stained soil in tank 1653's valve vault with no signs of an active leak. The affected segment was isolated at the time of discovery and cleanup activities were initiated. During cleanup activities, the volume was determined to likely be more than 5 gallons and the trrc was notified at 13:36. Further investigation determined extreme temperature swings caused expansion and contraction of the bolt tension resulting in the torque values relaxing which allowed product to seep through the flanged connection. To prevent a reoccurrence the affected flange, and similarly situated flanges were torqued to the upper end of the permissible range.
Detailed record list
Report Received Date
2023-12-15 00:00:00
Iyear
2023
Report Number
20230302
Supplemental Number
38976
Report Type
Original Final
Operator Id
Name
Magellan Operating Company, Llc
Operator Street Address
100 West 5th Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Time Zone
Central
Daylight Savings Ind
No
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
0.3
Recovered Bbls
0.19
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Ground Patrol By Operator Or Its Contractor
Operator Type
Operator Employee
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Status When Identified
Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind
No
Shutdown Explain
The Pipeline Segment Was Idle At The Time Of Discovery
Communication State Fed Ind
No
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Notify Qualified Indiv Ind
Yes
Oil Spill Removal Org Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Pasadena Waterfront
Segment Name
Fac Id 843
Onshore State Abbreviation
Tx
Onshore Postal Code
77503
Onshore City Name
Pasadena
Onshore County Name
Harris
Designated Location
Milepost
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
In Underground Enclosed Space (E.g. Vault)
Depth Of Cover
54
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Flange Assembly
Installation Year
2019
Manufactured Year
2019
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
50
Est Cost Prop Damage
8000
Est Cost Emergency
600
Est Cost Environmental
0
Est Cost Other
0
Prpty
8650
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
150
Mop Psig
275
Mop Cfr Section
Component Design Pressure �195.406(A)(2)
Maop Established Date
2019-01-01 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The affected segment is under local operations
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Seal (Not Pump Seal) Or Packing
Additional Thermal Ind
Yes
Preparer Name
C******* R******
Preparer Title
Strategic Data Engineer
Preparer Email
C***************@o****.com
Preparer Telephone
9185747065
Prepared Date
2023-12-15 00:00:00
Authorizer Name
T***** K***
Authorizer Telephone
9185747191
Authorizer Title
Supv. Integrity Mgmt And Regulatory Compliance
Authorizer Email
T**********@o****.com
Narrative
On november 16th, 2023 at 12:50 operations personnel conducting daily facility inspections observed a small sheen and stained soil in tank 1653's valve vault with no signs of an active leak. The affected segment was isolated at the time of discovery and cleanup activities were initiated. During cleanup activities, the volume was determined to likely be more than 5 gallons and the trrc was notified at 13:36. Further investigation determined extreme temperature swings caused expansion and contraction of the bolt tension resulting in the torque values relaxing which allowed product to seep through the flanged connection. To prevent a reoccurrence the affected flange, and similarly situated flanges were torqued to the upper end of the permissible range.
Report Received Date 2023-12-15 00:00:00
Iyear 2023
Report Number 20230302
Supplemental Number 38976
Report Type Original Final
Operator Id 39433 PHMSA Enforcement
Name Magellan Operating Company, Llc
Operator Street Address 100 West 5th Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Time Zone Central
Daylight Savings Ind No
Location Latitude 29.732353 Google Maps OpenStreetMap
Location Longitude -95.158091 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 0.3
Recovered Bbls 0.19
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Ground Patrol By Operator Or Its Contractor
Operator Type Operator Employee
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Status When Identified Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind No
Shutdown Explain The Pipeline Segment Was Idle At The Time Of Discovery
Communication State Fed Ind No
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Notify Qualified Indiv Ind Yes
Oil Spill Removal Org Ind No
Num Pub Evacuated 0
Pipe Fac Name Pasadena Waterfront
Segment Name Fac Id 843
Onshore State Abbreviation Tx
Onshore Postal Code 77503
Onshore City Name Pasadena
Onshore County Name Harris
Designated Location Milepost
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype In Underground Enclosed Space (E.g. Vault)
Depth Of Cover 54
Crossing No
Pipe Facility Type Intrastate
Item Involved Flange Assembly
Installation Year 2019
Manufactured Year 2019
Material Involved Carbon Steel
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 50
Est Cost Prop Damage 8000
Est Cost Emergency 600
Est Cost Environmental 0
Est Cost Other 0
Prpty 8650
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 150
Mop Psig 275
Mop Cfr Section Component Design Pressure �195.406(A)(2) View CFR 49 §192
Maop Established Date 2019-01-01 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The affected segment is under local operations
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Seal (Not Pump Seal) Or Packing
Additional Thermal Ind Yes
Preparer Name C******* R******
Preparer Title Strategic Data Engineer
Preparer Email C***************@o****.com
Preparer Telephone 9185747065
Prepared Date 2023-12-15 00:00:00
Authorizer Name T***** K***
Authorizer Telephone 9185747191
Authorizer Title Supv. Integrity Mgmt And Regulatory Compliance
Authorizer Email T**********@o****.com
Narrative On november 16th, 2023 at 12:50 operations personnel conducting daily facility inspections observed a small sheen and stained soil in tank 1653's valve vault with no signs of an active leak. The affected segment was isolated at the time of discovery and cleanup activities were initiated. During cleanup activities, the volume was determined to likely be more than 5 gallons and the trrc was notified at 13:36. Further investigation determined extreme temperature swings caused expansion and contraction of the bolt tension resulting in the torque values relaxing which allowed product to seep through the flanged connection. To prevent a reoccurrence the affected flange, and similarly situated flanges were torqued to the upper end of the permissible range.

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