HL incident on 2023-11-02 — TX

Operator
Enbridge Storage (Cushing) L.l.c.
Cause
Incorrect Operation
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2023-11-02 00:00 UTC
Report number
Location
TX
Narrative
On october 5, 2023, after manifolds m107 and m207 were drained successfully, two foam pig's were loaded into the launching trap to purge the 8" allied lateral. Nitrogen was introduced to the system. Ten above ground monitoring (agm) stations were located along the pipe segment at approximately 1-mile intervals to identify the pig's as they traveled from the launching trap to the receiving trap. Pig trackers were unable to identify pig's at agm 9 and 10 after resumption of nitrogen injection. At approximately 2:10 pm cdt a release occurred when the nitrogen that was pushing the pig bypassed it and burped the seal on tank 2514. The initial volume on the tank roof was approximately 3 barrels of crude oil intermixed with water. Operations personnel requested 3 vacuum trucks to begin draining volume from tank 2514 roof drain. Additional crude oil was observed releasing from the tank legs throughout the night necessitating the request of 3 frac tanks. All crude oil and water mixture was drained into the frac tanks of which approximately 1220 barrels was estimated to be crude oil and returned to the system. The nrc was notified on october 6, 2023, at 9:08 am cdt (nrc# 1381026) when the cleanup costs were expected to exceed the nrc reporting threshold. A 48-hour update to the nrc was made on october 8, 2023, at 12:02 pm cdt. No crude oil reached the ground and was fully contained on the tank roof. Cleanup was completed on the roof of tank 2514 on october 11, 2023. The cause of the release is attributed to inadequate monitoring of the location of the pig's while injection of nitrogen continued to flow. The pressure of nitrogen introduced into tank 2514 caused crude oil to release from the tank's primary/secondary seals and roof legs as the gas escaped the tank.
Detailed record list
Report Received Date
2023-11-02 00:00:00
Iyear
2023
Report Number
20230259
Supplemental Number
38740
Report Type
Original Final
Operator Id
Name
Enbridge Storage (Cushing) L.l.c.
Operator Street Address
915 N Eldridge Parkway, Suite 1100
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77079
Time Zone
Central
Daylight Savings Ind
Yes
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
1220
Recovered Bbls
1220
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Status When Identified
Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind
No
Shutdown Explain
The Incident Was Discovered After Field Operations Shut The Movement Down.
Communication State Fed Ind
No
Nrc Rpt Num
Additional Nrc Report Numbers
1381197
Ignite Ind
No
Notify Qualified Indiv Ind
No
Oil Spill Removal Org Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Grandstaff Terminal
Segment Name
Tank 2514
Onshore State Abbreviation
Ok
Onshore Postal Code
74023
Onshore City Name
Cushing
Onshore County Name
Payne
Designated Location
Milepost
Designated Name
Cg
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tank/vessel
Tank Vessel Subtype
Roof/roof Seal
Tank Type
Atmospheric
Safe Fill Level
13
Safe Fill Level Exceeded Ind
Yes
Api Std Out Of Service Year
2017
Api Std In Service Year
2022
Installation Year
2007
Manufactured Year
2007
Material Involved
Carbon Steel
Release Type
Other
Release Type Details
Nitrogen Purge Burped Tank Seal
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
0
Est Cost Emergency
36000
Est Cost Environmental
0
Est Cost Other
0
Prpty
36000
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
140
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Lack of control center involvement. All aspects of the movement were performed by field operations.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Operation Type
Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Overflow Other Ind
Inadequate Monitoring
Related Other Ind
Yes
Operation Related Details
Inadequate Pig Tracking
Category Type
Other Maintenance
Operator Qualification Ind
No
Preparer Name
S**** S****
Preparer Title
Advisor Regulatory Compliance
Preparer Email
S**********@e*******.com
Preparer Telephone
7153953620
Prepared Date
2023-11-02 00:00:00
Authorizer Name
L*** S**********
Authorizer Telephone
7153941584
Authorizer Title
Supervisor Regulatory Compliance
Authorizer Email
L***************@e*******.com
Narrative
On october 5, 2023, after manifolds m107 and m207 were drained successfully, two foam pig's were loaded into the launching trap to purge the 8" allied lateral. Nitrogen was introduced to the system. Ten above ground monitoring (agm) stations were located along the pipe segment at approximately 1-mile intervals to identify the pig's as they traveled from the launching trap to the receiving trap. Pig trackers were unable to identify pig's at agm 9 and 10 after resumption of nitrogen injection. At approximately 2:10 pm cdt a release occurred when the nitrogen that was pushing the pig bypassed it and burped the seal on tank 2514. The initial volume on the tank roof was approximately 3 barrels of crude oil intermixed with water. Operations personnel requested 3 vacuum trucks to begin draining volume from tank 2514 roof drain. Additional crude oil was observed releasing from the tank legs throughout the night necessitating the request of 3 frac tanks. All crude oil and water mixture was drained into the frac tanks of which approximately 1220 barrels was estimated to be crude oil and returned to the system. The nrc was notified on october 6, 2023, at 9:08 am cdt (nrc# 1381026) when the cleanup costs were expected to exceed the nrc reporting threshold. A 48-hour update to the nrc was made on october 8, 2023, at 12:02 pm cdt. No crude oil reached the ground and was fully contained on the tank roof. Cleanup was completed on the roof of tank 2514 on october 11, 2023. The cause of the release is attributed to inadequate monitoring of the location of the pig's while injection of nitrogen continued to flow. The pressure of nitrogen introduced into tank 2514 caused crude oil to release from the tank's primary/secondary seals and roof legs as the gas escaped the tank.
Report Received Date 2023-11-02 00:00:00
Iyear 2023
Report Number 20230259
Supplemental Number 38740
Report Type Original Final
Operator Id 39145 PHMSA Enforcement
Name Enbridge Storage (Cushing) L.l.c.
Operator Street Address 915 N Eldridge Parkway, Suite 1100
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77079
Time Zone Central
Daylight Savings Ind Yes
Location Latitude 36.016222 Google Maps OpenStreetMap
Location Longitude -96.757033 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 1220
Recovered Bbls 1220
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Status When Identified Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind No
Shutdown Explain The Incident Was Discovered After Field Operations Shut The Movement Down.
Communication State Fed Ind No
Nrc Rpt Num 1381026 NRC Report How to search
Additional Nrc Report Numbers 1381197
Ignite Ind No
Notify Qualified Indiv Ind No
Oil Spill Removal Org Ind No
Num Pub Evacuated 0
Pipe Fac Name Grandstaff Terminal
Segment Name Tank 2514
Onshore State Abbreviation Ok
Onshore Postal Code 74023
Onshore City Name Cushing
Onshore County Name Payne
Designated Location Milepost
Designated Name Cg
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Interstate
Item Involved Tank/vessel
Tank Vessel Subtype Roof/roof Seal
Tank Type Atmospheric
Safe Fill Level 13
Safe Fill Level Exceeded Ind Yes
Api Std Out Of Service Year 2017
Api Std In Service Year 2022
Installation Year 2007
Manufactured Year 2007
Material Involved Carbon Steel
Release Type Other
Release Type Details Nitrogen Purge Burped Tank Seal
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 0
Est Cost Emergency 36000
Est Cost Environmental 0
Est Cost Other 0
Prpty 36000
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 140
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Lack of control center involvement. All aspects of the movement were performed by field operations.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Operation Type Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Overflow Other Ind Inadequate Monitoring
Related Other Ind Yes
Operation Related Details Inadequate Pig Tracking
Category Type Other Maintenance
Operator Qualification Ind No
Preparer Name S**** S****
Preparer Title Advisor Regulatory Compliance
Preparer Email S**********@e*******.com
Preparer Telephone 7153953620
Prepared Date 2023-11-02 00:00:00
Authorizer Name L*** S**********
Authorizer Telephone 7153941584
Authorizer Title Supervisor Regulatory Compliance
Authorizer Email L***************@e*******.com
Narrative On october 5, 2023, after manifolds m107 and m207 were drained successfully, two foam pig's were loaded into the launching trap to purge the 8" allied lateral. Nitrogen was introduced to the system. Ten above ground monitoring (agm) stations were located along the pipe segment at approximately 1-mile intervals to identify the pig's as they traveled from the launching trap to the receiving trap. Pig trackers were unable to identify pig's at agm 9 and 10 after resumption of nitrogen injection. At approximately 2:10 pm cdt a release occurred when the nitrogen that was pushing the pig bypassed it and burped the seal on tank 2514. The initial volume on the tank roof was approximately 3 barrels of crude oil intermixed with water. Operations personnel requested 3 vacuum trucks to begin draining volume from tank 2514 roof drain. Additional crude oil was observed releasing from the tank legs throughout the night necessitating the request of 3 frac tanks. All crude oil and water mixture was drained into the frac tanks of which approximately 1220 barrels was estimated to be crude oil and returned to the system. The nrc was notified on october 6, 2023, at 9:08 am cdt (nrc# 1381026) when the cleanup costs were expected to exceed the nrc reporting threshold. A 48-hour update to the nrc was made on october 8, 2023, at 12:02 pm cdt. No crude oil reached the ground and was fully contained on the tank roof. Cleanup was completed on the roof of tank 2514 on october 11, 2023. The cause of the release is attributed to inadequate monitoring of the location of the pig's while injection of nitrogen continued to flow. The pressure of nitrogen introduced into tank 2514 caused crude oil to release from the tank's primary/secondary seals and roof legs as the gas escaped the tank.

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