HL incident on 2023-10-19 — TX

Operator
Zenith Energy West Coast Terminals Llc
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$10,716
Incident datetime
2023-10-19 00:00 UTC
Report number
Location
TX
Narrative
During operator rounds on 9/21/23 at 17:50, the operator discovered approximately 10 gals of crude oil on the ground within secondary containment in the tank farm. The expansion joint on the suction line to the tank was found to have a slow leak. After further investigation, the conclusion was made that metal stress in expansion joint crease caused the release.
Detailed record list
Report Received Date
2023-10-19 00:00:00
Iyear
2023
Report Number
20230241
Supplemental Number
39046
Report Type
Supplemental Final
Operator Id
Name
Zenith Energy West Coast Terminals Llc
Operator Street Address
3900 Essex Lane Suite 700
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77027
Time Zone
Pacific
Daylight Savings Ind
Yes
Location Latitude
Location Longitude
-118.1015333
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.25
Recovered Bbls
0.25
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Status When Identified
Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind
Yes
Communication State Fed Ind
No
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Notify Qualified Indiv Ind
Yes
Oil Spill Removal Org Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Alamitos
Segment Name
12 In Suction Line
Onshore State Abbreviation
Ca
Onshore Postal Code
90803
Onshore City Name
Long Beach
Onshore County Name
Los Angeles
Designated Location
Survey Station No.
Designated Name
647+32.76
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Other
Item Involved Details
Pipe Expansion Joint
Installation Year
1963
Manufactured Year
1963
Material Involved
Material Other Than Carbon Steel
Material Details
Stainless
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
No
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
10716
Est Cost Emergency
12894
Est Cost Environmental
8468
Est Cost Other
0
Prpty
32078
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
10
Mop Psig
150
Mop Cfr Section
Component Design Pressure �195.406(A)(2)
Maop Established Date
1963-05-01 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The facility was not operating at the time of discovery. Inside facility station piping was found weeping during operator rounds. Volume did not trigger any alarms.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Failure Type
Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Additional Other Ind
Yes
Eq Additional Other Details
Metal Stress In Expansion Joint Crease
Preparer Name
C***** C*********
Preparer Title
Hser Manager
Preparer Email
C****************@z**************.com
Preparer Telephone
5622633929
Prepared Date
2023-12-21 00:00:00
Local Contact Name
C***** C*********
Local Contact Email
C****************@z**************.com
Local Contact Telephone
5622633929
Authorizer Name
S****** C*******
Authorizer Telephone
8322700918
Authorizer Title
Vice President Hse And Regulatory Affairs
Authorizer Email
S***************@z**************.com
Narrative
During operator rounds on 9/21/23 at 17:50, the operator discovered approximately 10 gals of crude oil on the ground within secondary containment in the tank farm. The expansion joint on the suction line to the tank was found to have a slow leak. After further investigation, the conclusion was made that metal stress in expansion joint crease caused the release.
Report Received Date 2023-10-19 00:00:00
Iyear 2023
Report Number 20230241
Supplemental Number 39046
Report Type Supplemental Final
Operator Id 40192 PHMSA Enforcement
Name Zenith Energy West Coast Terminals Llc
Operator Street Address 3900 Essex Lane Suite 700
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77027
Time Zone Pacific
Daylight Savings Ind Yes
Location Latitude 33.76711944 Google Maps OpenStreetMap
Location Longitude -118.1015333 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.25
Recovered Bbls 0.25
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Status When Identified Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind Yes
Communication State Fed Ind No
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Notify Qualified Indiv Ind Yes
Oil Spill Removal Org Ind No
Num Pub Evacuated 0
Pipe Fac Name Alamitos
Segment Name 12 In Suction Line
Onshore State Abbreviation Ca
Onshore Postal Code 90803
Onshore City Name Long Beach
Onshore County Name Los Angeles
Designated Location Survey Station No.
Designated Name 647+32.76
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Other
Item Involved Details Pipe Expansion Joint
Installation Year 1963
Manufactured Year 1963
Material Involved Material Other Than Carbon Steel
Material Details Stainless
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No No
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 10716
Est Cost Emergency 12894
Est Cost Environmental 8468
Est Cost Other 0
Prpty 32078
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 10
Mop Psig 150
Mop Cfr Section Component Design Pressure �195.406(A)(2) View CFR 49 §192
Maop Established Date 1963-05-01 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The facility was not operating at the time of discovery. Inside facility station piping was found weeping during operator rounds. Volume did not trigger any alarms.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Failure Type Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Additional Other Ind Yes
Eq Additional Other Details Metal Stress In Expansion Joint Crease
Preparer Name C***** C*********
Preparer Title Hser Manager
Preparer Email C****************@z**************.com
Preparer Telephone 5622633929
Prepared Date 2023-12-21 00:00:00
Local Contact Name C***** C*********
Local Contact Email C****************@z**************.com
Local Contact Telephone 5622633929
Authorizer Name S****** C*******
Authorizer Telephone 8322700918
Authorizer Title Vice President Hse And Regulatory Affairs
Authorizer Email S***************@z**************.com
Narrative During operator rounds on 9/21/23 at 17:50, the operator discovered approximately 10 gals of crude oil on the ground within secondary containment in the tank farm. The expansion joint on the suction line to the tank was found to have a slow leak. After further investigation, the conclusion was made that metal stress in expansion joint crease caused the release.

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