HL incident on 2023-09-01 — OK

Operator
Explorer Pipeline Co
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$15,500
Incident datetime
2023-09-01 00:00 UTC
Report number
Location
OK
Narrative
On august 6, 2023, the decatur, il pump station received a pump seal fail alarm from a large rainfall event. The seal fail alarm isolated the pump, which was not operating since the station was down. The controller additionally isolated the station from the mainline pipeline, shut down the pipeline, and initiated a station call out. Upon the technicians arrival at the station, the technician discovered 130 gallons of natural gasoline had been released from the suction valve of the pump. All the product that was released was totally contained in the valve vault inside a secured station. The product in the vault was properly managed by a contracted osro. The release was caused by valve stem wear on the packing when it was shut. The pipeline remained shut down until the valve was repaired. Scada records show no additional alarms other than the original seal fail, which was caused from a storm and rainfall that had been able to seep into the seal pot.
Detailed record list
Report Received Date
2023-09-01 00:00:00
Iyear
2023
Report Number
20230204
Supplemental Number
38492
Report Type
Original Final
Operator Id
Name
Explorer Pipeline Co
Operator Street Address
Po Box 2650
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74101
Time Zone
Central
Daylight Savings Ind
Yes
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
3.1
Recovered Bbls
3.1
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Status When Identified
Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind
Yes
Communication State Fed Ind
Yes
Party Initiated Communication
Operator
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Notify Qualified Indiv Ind
Yes
Oil Spill Removal Org Ind
Yes
Osro Arrived On Site Dt
8/7/2023 4:00
Num Pub Evacuated
0
Pipe Fac Name
Decatur Pump Station
Segment Name
Decatur Pump Station
Onshore State Abbreviation
Il
Onshore Postal Code
62513
Onshore City Name
Blue Mound
Onshore County Name
Christian
Designated Location
Milepost
Designated Name
483.23
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
In Underground Enclosed Space (E.g. Vault)
Depth Of Cover
48
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
1971
Manufactured Year
1971
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
375
Est Cost Prop Damage
15500
Est Cost Emergency
10000
Est Cost Environmental
4000
Est Cost Other
0
Prpty
29875
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
171
Mop Psig
973
Mop Cfr Section
Subpart E Pressure Test �195.406(A)(3)
Maop Established Date
1972-02-19 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Seal (Not Pump Seal) Or Packing
Additional Erosion Wear Ind
Yes
Preparer Name
K**** E* B****
Preparer Title
Manager Dot And Regulatory Compliance
Preparer Email
K*****@e***.com
Preparer Telephone
9184935104
Prepared Date
2023-09-01 00:00:00
Local Contact Name
C**** M****
Local Contact Email
C*****@e***.com
Local Contact Telephone
918-591-3202
Authorizer Name
L***** S******
Authorizer Telephone
9183595471
Authorizer Title
Vice President Hsse
Authorizer Email
L*******@e***.com
Narrative
On august 6, 2023, the decatur, il pump station received a pump seal fail alarm from a large rainfall event. The seal fail alarm isolated the pump, which was not operating since the station was down. The controller additionally isolated the station from the mainline pipeline, shut down the pipeline, and initiated a station call out. Upon the technicians arrival at the station, the technician discovered 130 gallons of natural gasoline had been released from the suction valve of the pump. All the product that was released was totally contained in the valve vault inside a secured station. The product in the vault was properly managed by a contracted osro. The release was caused by valve stem wear on the packing when it was shut. The pipeline remained shut down until the valve was repaired. Scada records show no additional alarms other than the original seal fail, which was caused from a storm and rainfall that had been able to seep into the seal pot.
Report Received Date 2023-09-01 00:00:00
Iyear 2023
Report Number 20230204
Supplemental Number 38492
Report Type Original Final
Operator Id 4805 PHMSA Enforcement
Name Explorer Pipeline Co
Operator Street Address Po Box 2650
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74101
Time Zone Central
Daylight Savings Ind Yes
Location Latitude 39.707367 Google Maps OpenStreetMap
Location Longitude -89.177229 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 3.1
Recovered Bbls 3.1
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Status When Identified Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind Yes
Communication State Fed Ind Yes
Party Initiated Communication Operator
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Notify Qualified Indiv Ind Yes
Oil Spill Removal Org Ind Yes
Osro Arrived On Site Dt 8/7/2023 4:00
Num Pub Evacuated 0
Pipe Fac Name Decatur Pump Station
Segment Name Decatur Pump Station
Onshore State Abbreviation Il
Onshore Postal Code 62513
Onshore City Name Blue Mound
Onshore County Name Christian
Designated Location Milepost
Designated Name 483.23
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype In Underground Enclosed Space (E.g. Vault)
Depth Of Cover 48
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Installation Year 1971
Manufactured Year 1971
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 375
Est Cost Prop Damage 15500
Est Cost Emergency 10000
Est Cost Environmental 4000
Est Cost Other 0
Prpty 29875
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 171
Mop Psig 973
Mop Cfr Section Subpart E Pressure Test �195.406(A)(3) View CFR 49 §192
Maop Established Date 1972-02-19 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Seal (Not Pump Seal) Or Packing
Additional Erosion Wear Ind Yes
Preparer Name K**** E* B****
Preparer Title Manager Dot And Regulatory Compliance
Preparer Email K*****@e***.com
Preparer Telephone 9184935104
Prepared Date 2023-09-01 00:00:00
Local Contact Name C**** M****
Local Contact Email C*****@e***.com
Local Contact Telephone 918-591-3202
Authorizer Name L***** S******
Authorizer Telephone 9183595471
Authorizer Title Vice President Hsse
Authorizer Email L*******@e***.com
Narrative On august 6, 2023, the decatur, il pump station received a pump seal fail alarm from a large rainfall event. The seal fail alarm isolated the pump, which was not operating since the station was down. The controller additionally isolated the station from the mainline pipeline, shut down the pipeline, and initiated a station call out. Upon the technicians arrival at the station, the technician discovered 130 gallons of natural gasoline had been released from the suction valve of the pump. All the product that was released was totally contained in the valve vault inside a secured station. The product in the vault was properly managed by a contracted osro. The release was caused by valve stem wear on the packing when it was shut. The pipeline remained shut down until the valve was repaired. Scada records show no additional alarms other than the original seal fail, which was caused from a storm and rainfall that had been able to seep into the seal pot.

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