HL incident on 2023-08-30 — OK

Operator
Oneok Ngl Pipeline, Llc
Cause
Equipment Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$2,500
Incident datetime
2023-08-30 00:00 UTC
Report number
Location
OK
Narrative
On 08/02/2023 at 0600 a oneok operator notified the oneok mont belvieu storage operations control room of a leak on filter vessel 7001 at oneok's west winfree site. Operations responded to the location and natural gasoline was observed leaking from the vessel closure. All liquid was captured in a secondary containment located under the closure. The vessel was isolated and de-inventoried. The sealing element on the vessel appeared to be the cause of the leak and was replaced; the vessel was subsequently returned to service. Update: oneok submitted the failed sealing element as well as several samples from inventory to a third-party lab for analysis. The third-party analysis determined that the failure of the sealing element appears to be related to gas-liquid expansion resulting in internal tears and blisters. No signs of chemical degradation were identified within the seals provided. Oneok has verified that the failed sealing element was installed per manufacturer recommendations.
Detailed record list
Report Received Date
2023-08-30 00:00:00
Iyear
2023
Report Number
20230201
Supplemental Number
38993
Report Type
Supplemental Final
Operator Id
Name
Oneok Ngl Pipeline, Llc
Operator Street Address
100 West Fifth Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Time Zone
Central
Daylight Savings Ind
No
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Other Hvl
Commodity Details
Natural Gasoline
Unintentional Release Bbls
0.53
Intentional Release Bbls
8.77
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Status When Identified
Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind
Yes
Communication State Fed Ind
Yes
Party Initiated Communication
Operator
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Num Pub Evacuated
0
Pipe Fac Name
West Winfree Station
Segment Name
Filter 7001 - Site Id 354
Onshore State Abbreviation
Tx
Onshore Postal Code
77580
Onshore City Name
Mont Belvieu
Onshore County Name
Chambers County
Designated Location
Survey Station No.
Designated Name
0+00
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Filter/strainer/separator
Installation Year
2014
Manufactured Year
2014
Material Involved
Material Other Than Carbon Steel
Material Details
Sealing Element
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
594
Est Cost Prop Damage
2500
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
3094
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
851
Mop Psig
1440
Mop Cfr Section
Component Design Pressure �195.406(A)(2)
Maop Established Date
2014-12-11 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
No pressure excursion occurred and sealing element failed.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Seal (Not Pump Seal) Or Packing
Eq Additional Other Ind
Yes
Eq Additional Other Details
Sealing Element Sent For Material Analysis To Identify Contributing Factors
Preparer Name
R*** M****
Preparer Title
Manager - Regulatory Compliance
Preparer Email
R*********@o****.com
Preparer Telephone
918-382-2022
Prepared Date
2023-12-19 00:00:00
Local Contact Name
R*** M****
Local Contact Email
R*********@o****.com
Local Contact Telephone
918-382-2022
Authorizer Name
J***** W****
Authorizer Telephone
918-588-7874
Authorizer Title
Vp Natural Gas Liquids Fractionation
Authorizer Email
J***********@o****.com
Narrative
On 08/02/2023 at 0600 a oneok operator notified the oneok mont belvieu storage operations control room of a leak on filter vessel 7001 at oneok's west winfree site. Operations responded to the location and natural gasoline was observed leaking from the vessel closure. All liquid was captured in a secondary containment located under the closure. The vessel was isolated and de-inventoried. The sealing element on the vessel appeared to be the cause of the leak and was replaced; the vessel was subsequently returned to service. Update: oneok submitted the failed sealing element as well as several samples from inventory to a third-party lab for analysis. The third-party analysis determined that the failure of the sealing element appears to be related to gas-liquid expansion resulting in internal tears and blisters. No signs of chemical degradation were identified within the seals provided. Oneok has verified that the failed sealing element was installed per manufacturer recommendations.
Report Received Date 2023-08-30 00:00:00
Iyear 2023
Report Number 20230201
Supplemental Number 38993
Report Type Supplemental Final
Operator Id 32109 PHMSA Enforcement
Name Oneok Ngl Pipeline, Llc
Operator Street Address 100 West Fifth Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Time Zone Central
Daylight Savings Ind No
Location Latitude 29.845391 Google Maps OpenStreetMap
Location Longitude -94.90882 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Other Hvl
Commodity Details Natural Gasoline
Unintentional Release Bbls 0.53
Intentional Release Bbls 8.77
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Status When Identified Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind Yes
Communication State Fed Ind Yes
Party Initiated Communication Operator
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Num Pub Evacuated 0
Pipe Fac Name West Winfree Station
Segment Name Filter 7001 - Site Id 354
Onshore State Abbreviation Tx
Onshore Postal Code 77580
Onshore City Name Mont Belvieu
Onshore County Name Chambers County
Designated Location Survey Station No.
Designated Name 0+00
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Filter/strainer/separator
Installation Year 2014
Manufactured Year 2014
Material Involved Material Other Than Carbon Steel
Material Details Sealing Element
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 594
Est Cost Prop Damage 2500
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 3094
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 851
Mop Psig 1440
Mop Cfr Section Component Design Pressure �195.406(A)(2) View CFR 49 §192
Maop Established Date 2014-12-11 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details No pressure excursion occurred and sealing element failed.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Seal (Not Pump Seal) Or Packing
Eq Additional Other Ind Yes
Eq Additional Other Details Sealing Element Sent For Material Analysis To Identify Contributing Factors
Preparer Name R*** M****
Preparer Title Manager - Regulatory Compliance
Preparer Email R*********@o****.com
Preparer Telephone 918-382-2022
Prepared Date 2023-12-19 00:00:00
Local Contact Name R*** M****
Local Contact Email R*********@o****.com
Local Contact Telephone 918-382-2022
Authorizer Name J***** W****
Authorizer Telephone 918-588-7874
Authorizer Title Vp Natural Gas Liquids Fractionation
Authorizer Email J***********@o****.com
Narrative On 08/02/2023 at 0600 a oneok operator notified the oneok mont belvieu storage operations control room of a leak on filter vessel 7001 at oneok's west winfree site. Operations responded to the location and natural gasoline was observed leaking from the vessel closure. All liquid was captured in a secondary containment located under the closure. The vessel was isolated and de-inventoried. The sealing element on the vessel appeared to be the cause of the leak and was replaced; the vessel was subsequently returned to service. Update: oneok submitted the failed sealing element as well as several samples from inventory to a third-party lab for analysis. The third-party analysis determined that the failure of the sealing element appears to be related to gas-liquid expansion resulting in internal tears and blisters. No signs of chemical degradation were identified within the seals provided. Oneok has verified that the failed sealing element was installed per manufacturer recommendations.

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