HL incident on 2023-08-30 — TX

Operator
Phillips 66 Pipeline Llc
Cause
Incorrect Operation
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$165,000
Incident datetime
2023-08-30 00:00 UTC
Report number
Location
TX
Narrative
During operator rounds, a company employee noticed product inside secondary containment. Upon investigation, it was found that product had come from the roof drain of a nearby tank. The employee initiated supervisory and regulatory notifications, as well as emergency response activities. After investigation, the release was due to a damaged roof seal from a 3rd party pipeline pigging operation that was conducted in conjunction with the decommissioning of the attached pipeline. The 3rd party pigged the line with nitrogen and inadvertently allowed nitrogen to blow by the pig and reach the tank. In turn, the rapid expansion of nitrogen in the tank caused damage to the roof seal allowing product on top of the external floating roof. All product and affected soil were recovered via vacuum truck and roll off box.
Detailed record list
Report Received Date
2023-08-30 00:00:00
Iyear
2023
Report Number
20230199
Supplemental Number
38799
Report Type
Supplemental Final
Operator Id
Name
Phillips 66 Pipeline Llc
Operator Street Address
2331 Citywest Blvd
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77042
Time Zone
Central
Daylight Savings Ind
No
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Other
Commodity Details
Naphtha
Unintentional Release Bbls
3
Recovered Bbls
3
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Status When Identified
Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind
No
Shutdown Explain
Tank Was Not Active At The Time Of The Incident.
Communication State Fed Ind
No
Nrc Rpt Num
Additional Nrc Report Numbers
1375069
Ignite Ind
No
Notify Qualified Indiv Ind
Yes
Oil Spill Removal Org Ind
Yes
Osro Arrived On Site Dt
8/1/2023 22:10
Num Pub Evacuated
0
Pipe Fac Name
P66 Beaumont Terminal
Segment Name
Tank 118
Onshore State Abbreviation
Tx
Onshore Postal Code
77627
Onshore City Name
Nederland
Onshore County Name
Jefferson
Designated Location
Milepost
Designated Name
N/a - Tk118
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Tank/vessel
Tank Vessel Subtype
Roof Drain System
Tank Type
Atmospheric
Safe Fill Level
42
Safe Fill Level Exceeded Ind
No
Api Std Out Of Service Year
2014
Api Std In Service Year
2019
Installation Year
Unknown
Manufactured Year
Unknown
Material Involved
Material Other Than Carbon Steel
Material Details
Roof Seal
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
170
Est Cost Prop Damage
165000
Est Cost Emergency
100000
Est Cost Environmental
66000
Est Cost Other
0
Prpty
331170
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
0
Pressure Restriction Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Other Incorrect Operation
Operation Type
Other Incorrect Operation
Operation Details
Third Party Contractor Ran A Cleaning Pig And Inadvertently Allowed Nitrogen To Bypass The Trap And Into The Storage Tank, Which Caused Rapid Expansion Of Nitrogen, Causing Damage To The Roof Seal.
Related Other Ind
Yes
Operation Related Details
3rd Party Pipeline Company Procedure
Category Type
Decommissioning
Operator Qualification Ind
No
Preparer Name
M****** B*********
Preparer Title
Dot Coordinator
Preparer Email
M*******************@p**.com
Preparer Telephone
7134122371
Prepared Date
2023-11-15 00:00:00
Local Contact Name
M****** B*********
Local Contact Email
M*******************@p**.com
Local Contact Telephone
7134122371
Authorizer Name
T*** F****
Authorizer Telephone
8327651632
Authorizer Title
Director Of Dot Operations And Compliance
Authorizer Email
T***********@p**.com
Narrative
During operator rounds, a company employee noticed product inside secondary containment. Upon investigation, it was found that product had come from the roof drain of a nearby tank. The employee initiated supervisory and regulatory notifications, as well as emergency response activities. After investigation, the release was due to a damaged roof seal from a 3rd party pipeline pigging operation that was conducted in conjunction with the decommissioning of the attached pipeline. The 3rd party pigged the line with nitrogen and inadvertently allowed nitrogen to blow by the pig and reach the tank. In turn, the rapid expansion of nitrogen in the tank caused damage to the roof seal allowing product on top of the external floating roof. All product and affected soil were recovered via vacuum truck and roll off box.
Report Received Date 2023-08-30 00:00:00
Iyear 2023
Report Number 20230199
Supplemental Number 38799
Report Type Supplemental Final
Operator Id 31684 PHMSA Enforcement
Name Phillips 66 Pipeline Llc
Operator Street Address 2331 Citywest Blvd
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77042
Time Zone Central
Daylight Savings Ind No
Location Latitude 29.994286 Google Maps OpenStreetMap
Location Longitude -93.986622 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Other
Commodity Details Naphtha
Unintentional Release Bbls 3
Recovered Bbls 3
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Status When Identified Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind No
Shutdown Explain Tank Was Not Active At The Time Of The Incident.
Communication State Fed Ind No
Nrc Rpt Num 1374930 NRC Report How to search
Additional Nrc Report Numbers 1375069
Ignite Ind No
Notify Qualified Indiv Ind Yes
Oil Spill Removal Org Ind Yes
Osro Arrived On Site Dt 8/1/2023 22:10
Num Pub Evacuated 0
Pipe Fac Name P66 Beaumont Terminal
Segment Name Tank 118
Onshore State Abbreviation Tx
Onshore Postal Code 77627
Onshore City Name Nederland
Onshore County Name Jefferson
Designated Location Milepost
Designated Name N/a - Tk118
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Intrastate
Item Involved Tank/vessel
Tank Vessel Subtype Roof Drain System
Tank Type Atmospheric
Safe Fill Level 42
Safe Fill Level Exceeded Ind No
Api Std Out Of Service Year 2014
Api Std In Service Year 2019
Installation Year Unknown
Manufactured Year Unknown
Material Involved Material Other Than Carbon Steel
Material Details Roof Seal
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 170
Est Cost Prop Damage 165000
Est Cost Emergency 100000
Est Cost Environmental 66000
Est Cost Other 0
Prpty 331170
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 0
Pressure Restriction Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Other Incorrect Operation
Operation Type Other Incorrect Operation
Operation Details Third Party Contractor Ran A Cleaning Pig And Inadvertently Allowed Nitrogen To Bypass The Trap And Into The Storage Tank, Which Caused Rapid Expansion Of Nitrogen, Causing Damage To The Roof Seal.
Related Other Ind Yes
Operation Related Details 3rd Party Pipeline Company Procedure
Category Type Decommissioning
Operator Qualification Ind No
Preparer Name M****** B*********
Preparer Title Dot Coordinator
Preparer Email M*******************@p**.com
Preparer Telephone 7134122371
Prepared Date 2023-11-15 00:00:00
Local Contact Name M****** B*********
Local Contact Email M*******************@p**.com
Local Contact Telephone 7134122371
Authorizer Name T*** F****
Authorizer Telephone 8327651632
Authorizer Title Director Of Dot Operations And Compliance
Authorizer Email T***********@p**.com
Narrative During operator rounds, a company employee noticed product inside secondary containment. Upon investigation, it was found that product had come from the roof drain of a nearby tank. The employee initiated supervisory and regulatory notifications, as well as emergency response activities. After investigation, the release was due to a damaged roof seal from a 3rd party pipeline pigging operation that was conducted in conjunction with the decommissioning of the attached pipeline. The 3rd party pigged the line with nitrogen and inadvertently allowed nitrogen to blow by the pig and reach the tank. In turn, the rapid expansion of nitrogen in the tank caused damage to the roof seal allowing product on top of the external floating roof. All product and affected soil were recovered via vacuum truck and roll off box.

All rights reserved. Copyright © by ClearPHMSA