HL incident on 2023-06-08 — TX

Operator
Enbridge Holdings (Gray Oak) Llc
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$111,550
Incident datetime
2023-06-08 00:00 UTC
Report number
Location
TX
Narrative
On may 9, 2023, at approximately 10:38 am cdt a release was discovered at the wink terminal in the booster pump area. The control center was immediately notified, and the line was shut down and wink terminal was isolated until the source of the release could be determined. Enbridge personnel and contractors were mobilized to the site for clean up and excavation to identify the source. Approximately 4 barrels of crude oil was released and contained within the terminal facility. The nrc was notified on may 9, 2023, at 12:51 pm cdt (nrc# 1366778) when it was determined that the costs would exceed the nrc reporting threshold. A 48-hour update to the nrc was made on may 11, 2023, at 10:13 am cdt (nrc# 1366960). The source of the release was identified as a 16" recirculation line in the booster pump manifold. The section of pipe was sleeved and returned to service. On june 23, 2023, the affected section of pipe was removed and sent to a third-party for a metallurgical analysis. After further investigation the cause of the release was determined to be due to internal corrosion pitting on the bottom side of the recirculation line. The results of the analysis indicate that the internal corrosion observed on the pipe occurred due to microbiologically influenced corrosion that was accelerated by the hypersaline conditions and presence of oxygen. Site remediation proceeded until early august 2023, with contaminated surface soil being removed from around the booster pump area. Several action plans have been created to enhance integrity management activities on similar pipe segments at other facilities on the gray oak system.
Detailed record list
Report Received Date
2023-06-08 00:00:00
Iyear
2023
Report Number
20230122
Supplemental Number
38701
Report Type
Supplemental Final
Operator Id
Name
Enbridge Holdings (Gray Oak) Llc
Operator Street Address
915 N Eldridge Pkwy, Suite 1100
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77079
Time Zone
Central
Daylight Savings Ind
Yes
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
4
Recovered Bbls
4
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Status When Identified
Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind
Yes
Communication State Fed Ind
No
Nrc Rpt Num
Additional Nrc Report Numbers
1366960, 1380994
Ignite Ind
No
Notify Qualified Indiv Ind
Yes
Oil Spill Removal Org Ind
Yes
Osro Arrived On Site Dt
5/9/2023 14:30
Num Pub Evacuated
0
Pipe Fac Name
Wink Terminal
Segment Name
Recirculation Line
Onshore State Abbreviation
Tx
Onshore Postal Code
79789
Onshore City Name
Wink
Onshore County Name
Winkler
Designated Location
Survey Station No.
Designated Name
1309
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
48
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Puddle Weld Ind
No
Pipe Diameter
16
Pipe Wall Thickness
0.375
Pipe Smys
52000
Pipe Specification
X52
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
Husteel
Pipe Coating Type
Fusion Bonded Epoxy(Fbe)
Coating Applied Ind
No
Installation Year
2019
Manufactured Year
2018
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
300
Est Cost Prop Damage
111550
Est Cost Emergency
35000
Est Cost Environmental
2018174
Est Cost Other
0
Prpty
2165024
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
12
Mop Psig
285
Mop Cfr Section
Internal Design Pressure �195.406(A)(1)
Maop Established Date
2020-04-01 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Lack of control center involvement. Release was identified by field personnel and there was no indication of any issue or alarms.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Microbiological Ind
Yes
Int Metallurgical Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
No
Corrosion Lining
No
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
Yes
Exm Radiography Rcnt Year
2019
Exm Radiography Rcnt Ind
Yes
Preparer Name
S**** S****
Preparer Title
Advisor Regulatory Compliance
Preparer Email
S**********@e*******.com
Preparer Telephone
7153953620
Prepared Date
2023-10-26 00:00:00
Authorizer Name
L*** S**********
Authorizer Telephone
7153941584
Authorizer Title
Supervisor Regulatory Affairs Compliance
Authorizer Email
L***************@e*******.com
Narrative
On may 9, 2023, at approximately 10:38 am cdt a release was discovered at the wink terminal in the booster pump area. The control center was immediately notified, and the line was shut down and wink terminal was isolated until the source of the release could be determined. Enbridge personnel and contractors were mobilized to the site for clean up and excavation to identify the source. Approximately 4 barrels of crude oil was released and contained within the terminal facility. The nrc was notified on may 9, 2023, at 12:51 pm cdt (nrc# 1366778) when it was determined that the costs would exceed the nrc reporting threshold. A 48-hour update to the nrc was made on may 11, 2023, at 10:13 am cdt (nrc# 1366960). The source of the release was identified as a 16" recirculation line in the booster pump manifold. The section of pipe was sleeved and returned to service. On june 23, 2023, the affected section of pipe was removed and sent to a third-party for a metallurgical analysis. After further investigation the cause of the release was determined to be due to internal corrosion pitting on the bottom side of the recirculation line. The results of the analysis indicate that the internal corrosion observed on the pipe occurred due to microbiologically influenced corrosion that was accelerated by the hypersaline conditions and presence of oxygen. Site remediation proceeded until early august 2023, with contaminated surface soil being removed from around the booster pump area. Several action plans have been created to enhance integrity management activities on similar pipe segments at other facilities on the gray oak system.
Report Received Date 2023-06-08 00:00:00
Iyear 2023
Report Number 20230122
Supplemental Number 38701
Report Type Supplemental Final
Operator Id 40668 PHMSA Enforcement
Name Enbridge Holdings (Gray Oak) Llc
Operator Street Address 915 N Eldridge Pkwy, Suite 1100
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77079
Time Zone Central
Daylight Savings Ind Yes
Location Latitude 31.756944 Google Maps OpenStreetMap
Location Longitude -103.189166 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 4
Recovered Bbls 4
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Status When Identified Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind Yes
Communication State Fed Ind No
Nrc Rpt Num 1366778 NRC Report How to search
Additional Nrc Report Numbers 1366960, 1380994
Ignite Ind No
Notify Qualified Indiv Ind Yes
Oil Spill Removal Org Ind Yes
Osro Arrived On Site Dt 5/9/2023 14:30
Num Pub Evacuated 0
Pipe Fac Name Wink Terminal
Segment Name Recirculation Line
Onshore State Abbreviation Tx
Onshore Postal Code 79789
Onshore City Name Wink
Onshore County Name Winkler
Designated Location Survey Station No.
Designated Name 1309
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 48
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Puddle Weld Ind No
Pipe Diameter 16
Pipe Wall Thickness 0.375
Pipe Smys 52000
Pipe Specification X52
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer Husteel
Pipe Coating Type Fusion Bonded Epoxy(Fbe)
Coating Applied Ind No
Installation Year 2019
Manufactured Year 2018
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 300
Est Cost Prop Damage 111550
Est Cost Emergency 35000
Est Cost Environmental 2018174
Est Cost Other 0
Prpty 2165024
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 12
Mop Psig 285
Mop Cfr Section Internal Design Pressure �195.406(A)(1) View CFR 49 §192
Maop Established Date 2020-04-01 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Lack of control center involvement. Release was identified by field personnel and there was no indication of any issue or alarms.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Microbiological Ind Yes
Int Metallurgical Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors No
Corrosion Lining No
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind Yes
Exm Radiography Rcnt Year 2019
Exm Radiography Rcnt Ind Yes
Preparer Name S**** S****
Preparer Title Advisor Regulatory Compliance
Preparer Email S**********@e*******.com
Preparer Telephone 7153953620
Prepared Date 2023-10-26 00:00:00
Authorizer Name L*** S**********
Authorizer Telephone 7153941584
Authorizer Title Supervisor Regulatory Affairs Compliance
Authorizer Email L***************@e*******.com
Narrative On may 9, 2023, at approximately 10:38 am cdt a release was discovered at the wink terminal in the booster pump area. The control center was immediately notified, and the line was shut down and wink terminal was isolated until the source of the release could be determined. Enbridge personnel and contractors were mobilized to the site for clean up and excavation to identify the source. Approximately 4 barrels of crude oil was released and contained within the terminal facility. The nrc was notified on may 9, 2023, at 12:51 pm cdt (nrc# 1366778) when it was determined that the costs would exceed the nrc reporting threshold. A 48-hour update to the nrc was made on may 11, 2023, at 10:13 am cdt (nrc# 1366960). The source of the release was identified as a 16" recirculation line in the booster pump manifold. The section of pipe was sleeved and returned to service. On june 23, 2023, the affected section of pipe was removed and sent to a third-party for a metallurgical analysis. After further investigation the cause of the release was determined to be due to internal corrosion pitting on the bottom side of the recirculation line. The results of the analysis indicate that the internal corrosion observed on the pipe occurred due to microbiologically influenced corrosion that was accelerated by the hypersaline conditions and presence of oxygen. Site remediation proceeded until early august 2023, with contaminated surface soil being removed from around the booster pump area. Several action plans have been created to enhance integrity management activities on similar pipe segments at other facilities on the gray oak system.

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