GTG incident on 2023-09-21 — OK

Operator
Transcontinental Gas Pipe Line Company
Cause
Material Failure Of Pipe Or Weld
Commodity
Natural Gas
Program
GTG
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$273,825
Incident datetime
2023-09-21 00:00 UTC
Report number
Location
OK
Narrative
On wednesday, 08/23/2023 at approximately 3:07 pm est (15:07), operations was notified by the chief inspector for the tryon lateral anomaly digs and inspections that they had excavated, sand blasted, and were inspecting anomaly 24520 when they started smelling gas. The crew stood down and awaited operations arrival. Tryon lateral pipeline had already been isolated at station 140 and drawn down to 557 psi on 8/22/2023 in preparation for the anomaly digs planned to be started on 8/23/2023. Operations arrived at site with additional leak detection equipment at approximately 3:50 pm et (15:50) and began surveying for gas using an infrared optical gas detector with a pump near the anomaly inspection areas, detecting a leak at approximately 3:58 pm et (15:58). The leak was very small but registered gas with infrared leak detector cup immediately over region of crack area and caused readily visible bubbling of the snoop the ops techs notified ops manager at 4:10 pm et (16:10). It was decided that the isolated pipeline pressure would be further reduced to less than 400 psi which would result in calculated stress level of 24.6% smys. And in addition to the additional reduction in pressure, temporary repair clamps would be installed, and once installed, it would be safe to complete the remaining anomaly digs before coming back to cut out the leaking feature. Due to the proximity to a nearby home, it was decided to inform the resident of the situation and offer for them to go to a local hotel for the night. The resident accepted and vacated their home for approximately 24 hours until the temporary repair clamps were installed. Once it was decided that repair clamps would be utilized and that the local resident was leaving their home, the nrc was notified of the event. Station 140 was utilized to complete drawing down the tryon lateral pressures to 387 psi at 8:33 pm et (20:33). The lateral remained isolated overnight. The following morning, thursday, 8/24/2023, the temporary clamps arrived at station 140 at around 8:30 am et and were transported to the dig site to be installed. At 11:30 am et, clamp 1 installation was completed, leak checked, and no leaks present after installation. At 1:00 pm et (13:00), clamp 2 installation was completed, leak checked, and no leaks present after installation. Dig #14 (anomaly 24520) is being visited by operations / construction daily until the cutout and replacement to verify dig site is secure, fencing is in good shape, and to perform leak surveys to verify no leaks. Final: a cut-out and replacement of the affected area was completed on 05/29/2024 for a permanent repair. Metallurgical analysis for near identical anomalies in the area were recently conducted to support scc determination. Destructive testing was not conducted on this specific cut out so as not to ruin the sample for other lab analysis
Detailed record list
Report Received Date
2023-09-21 00:00:00
Iyear
2023
Report Number
20230091
Supplemental Number
40276
Report Type
Supplemental Final
Operator Id
Name
Transcontinental Gas Pipe Line Company
Operator Street Address
One Williams Center Md 43-4
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74172
Time Zone
Eastern
Daylight Savings Ind
Yes
Location Latitude
Location Longitude
Nrc Rpt Num
Commodity Released Type
Natural Gas
Unintentional Release
0.92
Intentional Release
0
Accompanying Liquid
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Status When Identified
Normal Operation, Includes Pauses During Maintenance
Shutdown Due Accident Ind
No
Shutdown Explain
Line Isolated And Pressure Reduced For Digs Then Reduced Further Upon Discovery
Communication State Fed Ind
No
Ignite Ind
No
Upstream Action Taken
Operational Control
Upstream Oprtnl Cntrl Detail
Line Pressure Reduced And Clamps Installed 8 24 23
Downstream Action Taken
Operational Control
Downstream Oprtnl Cntrl Detail
Line Pressure Reduced And Clamps Installed 8 24 23
Num Pub Evacuated
3
On Off Shore
Onshore
Onshore State Abbreviation
Sc
Onshore Postal Code
29322
Onshore City Name
Campobello
Onshore County Name
Spartanburg
Designated Location
Milepost
Designated Name
23.18
Pipe Fac Name
Transco Pipeline
Segment Name
Tryon Lateral
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Exposed Due To Excavation
Other Underground Facilities
No
Crossing
No
Pipe Facility Type
Interstate
System Part Involved
Onshore Pipeline, Including Valve Sites
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
16
Puddle Weld Ind
No
Pipe Wall Thickness
0.25
Pipe Smys
52000
Pipe Specification
X52
Pipe Seam Type
Longitudinal Erw - Unknown Frequency
Pipe Manufacturer
Youngstown Sheet And Tube Company
Pipe Coating Type
Coal Tar
Coating Applied Ind
Yes
Installation Year
1967
Manufactured Year
1966
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Class Location Type
Class 1 Location
Could Be Hca
No
Pir Radius
312
Heat Damage Ind
No
Non Heat Damage Ind
No
Did Occur In Mca Ind
No
Est Cost Oper Paid
0
Est Cost Unintentional Release
3
Est Cost Intentional Release
0
Est Cost Prop Damage
273825
Est Cost Emergency
63890
Est Cost Other
0
Gas Cost In Mcf
3
Prpty
337718
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
1
Num Business Building Affctd
0
Wildlife Impact Ind
No
Accident Psig
530
Gas Flow In Pipe In Mcf
312
Mop Psig
800
Mop Cfr Section
192.619(A)(1)
Maop Established Date
1967-04-15 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Maop
Pressure Restriction Ind
Yes
Exceed Restriction Ind
No
Phmsa Restriction Ind
Not Mandated
Gas Required Odorized Ind
No
Length Segment Isolated
74500
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
Transmission System
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Pressures did not exceed maop and a crack was found in the line
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Environmental Cracking-Related
Pwjf Failure Type
Environmental Cracking-Related
Field Exam Ind
Yes
Stress Subtype
Stress Corrosion Cracking
Post Constr Pressure Test Val
Unknown
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Cir Trn Wave Mgn Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Emat Ind
Yes
Axial Recent Year
2021
Axial Rcnt Propul Method
Free Swimming
Axial Rcnt Attuned Detect
Metal Loss
Axial Rcnt Atnd Dtct Metal
High Resolution
Axial Previous Year
2017
Axial Prev Propul Method
Free Swimming
Axial Prev Attuned Detect
Metal Loss
Axial Prev Atnd Dtct Metal
High Resolution
Circ Wave Recent Year
2021
Circ Wv Rcnt Propul Method
Free Swimming
Circ Wv Rcnt Resolution
High Resolution
Circ Wv Previous Year
2017
Circ Wv Prev Propul Method
Free Swimming
Circ Wv Prev Resolution
High Resolution
Geometry Recent Year
2021
Geometry Rcnt Propul Method
Free Swimming
Geometry Rcnt Resolution
High Resolution
Geometrt Rcnt Measur Cups
No Cups
Geometry Previous Year
2017
Geometry Prev Propul Method
Free Swimming
Geometry Prev Resolution
High Resolution
Geometrt Prev Measur Cups
No Cups
Emat Recent Year
2022
Emat Rcnt Propul Method
Free Swimming
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
Yes
Exm Handl Ultrasonic Rcnt Year
2023
Exm Wet Mgnt Partcl Rcnt Year
2023
Exm Handl Ultrasonic Rcnt Ind
Yes
Exm Wet Mgnt Partcl Rcnt Ind
Yes
Pwf Manufacturing Ind
Yes
Preparer Name
M**** J****
Preparer Title
Pipeline Safety Engineer
Preparer Email
M**********@w*******.com
Preparer Telephone
3464264106
Authorizer Name
E*** W****
Authorizer Title
Manager Pipeline Safety
Authorizer Telephone
2815369504
Authorizer Email
E*********@w*******.com
Narrative
On wednesday, 08/23/2023 at approximately 3:07 pm est (15:07), operations was notified by the chief inspector for the tryon lateral anomaly digs and inspections that they had excavated, sand blasted, and were inspecting anomaly 24520 when they started smelling gas. The crew stood down and awaited operations arrival. Tryon lateral pipeline had already been isolated at station 140 and drawn down to 557 psi on 8/22/2023 in preparation for the anomaly digs planned to be started on 8/23/2023. Operations arrived at site with additional leak detection equipment at approximately 3:50 pm et (15:50) and began surveying for gas using an infrared optical gas detector with a pump near the anomaly inspection areas, detecting a leak at approximately 3:58 pm et (15:58). The leak was very small but registered gas with infrared leak detector cup immediately over region of crack area and caused readily visible bubbling of the snoop the ops techs notified ops manager at 4:10 pm et (16:10). It was decided that the isolated pipeline pressure would be further reduced to less than 400 psi which would result in calculated stress level of 24.6% smys. And in addition to the additional reduction in pressure, temporary repair clamps would be installed, and once installed, it would be safe to complete the remaining anomaly digs before coming back to cut out the leaking feature. Due to the proximity to a nearby home, it was decided to inform the resident of the situation and offer for them to go to a local hotel for the night. The resident accepted and vacated their home for approximately 24 hours until the temporary repair clamps were installed. Once it was decided that repair clamps would be utilized and that the local resident was leaving their home, the nrc was notified of the event. Station 140 was utilized to complete drawing down the tryon lateral pressures to 387 psi at 8:33 pm et (20:33). The lateral remained isolated overnight. The following morning, thursday, 8/24/2023, the temporary clamps arrived at station 140 at around 8:30 am et and were transported to the dig site to be installed. At 11:30 am et, clamp 1 installation was completed, leak checked, and no leaks present after installation. At 1:00 pm et (13:00), clamp 2 installation was completed, leak checked, and no leaks present after installation. Dig #14 (anomaly 24520) is being visited by operations / construction daily until the cutout and replacement to verify dig site is secure, fencing is in good shape, and to perform leak surveys to verify no leaks. Final: a cut-out and replacement of the affected area was completed on 05/29/2024 for a permanent repair. Metallurgical analysis for near identical anomalies in the area were recently conducted to support scc determination. Destructive testing was not conducted on this specific cut out so as not to ruin the sample for other lab analysis
Report Received Date 2023-09-21 00:00:00
Iyear 2023
Report Number 20230091
Supplemental Number 40276
Report Type Supplemental Final
Operator Id 19570 PHMSA Enforcement
Name Transcontinental Gas Pipe Line Company
Operator Street Address One Williams Center Md 43-4
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74172
Time Zone Eastern
Daylight Savings Ind Yes
Location Latitude 35.142778 Google Maps OpenStreetMap
Location Longitude -82.177778 Google Maps OpenStreetMap
Nrc Rpt Num 1377064 NRC Report How to search
Commodity Released Type Natural Gas
Unintentional Release 0.92
Intentional Release 0
Accompanying Liquid 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Status When Identified Normal Operation, Includes Pauses During Maintenance
Shutdown Due Accident Ind No
Shutdown Explain Line Isolated And Pressure Reduced For Digs Then Reduced Further Upon Discovery
Communication State Fed Ind No
Ignite Ind No
Upstream Action Taken Operational Control
Upstream Oprtnl Cntrl Detail Line Pressure Reduced And Clamps Installed 8 24 23
Downstream Action Taken Operational Control
Downstream Oprtnl Cntrl Detail Line Pressure Reduced And Clamps Installed 8 24 23
Num Pub Evacuated 3
On Off Shore Onshore
Onshore State Abbreviation Sc
Onshore Postal Code 29322
Onshore City Name Campobello
Onshore County Name Spartanburg
Designated Location Milepost
Designated Name 23.18
Pipe Fac Name Transco Pipeline
Segment Name Tryon Lateral
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Exposed Due To Excavation
Other Underground Facilities No
Crossing No
Pipe Facility Type Interstate
System Part Involved Onshore Pipeline, Including Valve Sites
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 16
Puddle Weld Ind No
Pipe Wall Thickness 0.25
Pipe Smys 52000
Pipe Specification X52
Pipe Seam Type Longitudinal Erw - Unknown Frequency
Pipe Manufacturer Youngstown Sheet And Tube Company
Pipe Coating Type Coal Tar
Coating Applied Ind Yes
Installation Year 1967
Manufactured Year 1966
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Class Location Type Class 1 Location
Could Be Hca No
Pir Radius 312
Heat Damage Ind No
Non Heat Damage Ind No
Did Occur In Mca Ind No
Est Cost Oper Paid 0
Est Cost Unintentional Release 3
Est Cost Intentional Release 0
Est Cost Prop Damage 273825
Est Cost Emergency 63890
Est Cost Other 0
Gas Cost In Mcf 3
Prpty 337718
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 1
Num Business Building Affctd 0
Wildlife Impact Ind No
Accident Psig 530
Gas Flow In Pipe In Mcf 312
Mop Psig 800
Mop Cfr Section 192.619(A)(1) View CFR 49 §192
Maop Established Date 1967-04-15 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Maop
Pressure Restriction Ind Yes
Exceed Restriction Ind No
Phmsa Restriction Ind Not Mandated
Gas Required Odorized Ind No
Length Segment Isolated 74500
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function Transmission System
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Pressures did not exceed maop and a crack was found in the line
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Environmental Cracking-Related
Pwjf Failure Type Environmental Cracking-Related
Field Exam Ind Yes
Stress Subtype Stress Corrosion Cracking
Post Constr Pressure Test Val Unknown
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Cir Trn Wave Mgn Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Emat Ind Yes
Axial Recent Year 2021
Axial Rcnt Propul Method Free Swimming
Axial Rcnt Attuned Detect Metal Loss
Axial Rcnt Atnd Dtct Metal High Resolution
Axial Previous Year 2017
Axial Prev Propul Method Free Swimming
Axial Prev Attuned Detect Metal Loss
Axial Prev Atnd Dtct Metal High Resolution
Circ Wave Recent Year 2021
Circ Wv Rcnt Propul Method Free Swimming
Circ Wv Rcnt Resolution High Resolution
Circ Wv Previous Year 2017
Circ Wv Prev Propul Method Free Swimming
Circ Wv Prev Resolution High Resolution
Geometry Recent Year 2021
Geometry Rcnt Propul Method Free Swimming
Geometry Rcnt Resolution High Resolution
Geometrt Rcnt Measur Cups No Cups
Geometry Previous Year 2017
Geometry Prev Propul Method Free Swimming
Geometry Prev Resolution High Resolution
Geometrt Prev Measur Cups No Cups
Emat Recent Year 2022
Emat Rcnt Propul Method Free Swimming
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind Yes
Exm Handl Ultrasonic Rcnt Year 2023
Exm Wet Mgnt Partcl Rcnt Year 2023
Exm Handl Ultrasonic Rcnt Ind Yes
Exm Wet Mgnt Partcl Rcnt Ind Yes
Pwf Manufacturing Ind Yes
Preparer Name M**** J****
Preparer Title Pipeline Safety Engineer
Preparer Email M**********@w*******.com
Preparer Telephone 3464264106
Authorizer Name E*** W****
Authorizer Title Manager Pipeline Safety
Authorizer Telephone 2815369504
Authorizer Email E*********@w*******.com
Narrative On wednesday, 08/23/2023 at approximately 3:07 pm est (15:07), operations was notified by the chief inspector for the tryon lateral anomaly digs and inspections that they had excavated, sand blasted, and were inspecting anomaly 24520 when they started smelling gas. The crew stood down and awaited operations arrival. Tryon lateral pipeline had already been isolated at station 140 and drawn down to 557 psi on 8/22/2023 in preparation for the anomaly digs planned to be started on 8/23/2023. Operations arrived at site with additional leak detection equipment at approximately 3:50 pm et (15:50) and began surveying for gas using an infrared optical gas detector with a pump near the anomaly inspection areas, detecting a leak at approximately 3:58 pm et (15:58). The leak was very small but registered gas with infrared leak detector cup immediately over region of crack area and caused readily visible bubbling of the snoop the ops techs notified ops manager at 4:10 pm et (16:10). It was decided that the isolated pipeline pressure would be further reduced to less than 400 psi which would result in calculated stress level of 24.6% smys. And in addition to the additional reduction in pressure, temporary repair clamps would be installed, and once installed, it would be safe to complete the remaining anomaly digs before coming back to cut out the leaking feature. Due to the proximity to a nearby home, it was decided to inform the resident of the situation and offer for them to go to a local hotel for the night. The resident accepted and vacated their home for approximately 24 hours until the temporary repair clamps were installed. Once it was decided that repair clamps would be utilized and that the local resident was leaving their home, the nrc was notified of the event. Station 140 was utilized to complete drawing down the tryon lateral pressures to 387 psi at 8:33 pm et (20:33). The lateral remained isolated overnight. The following morning, thursday, 8/24/2023, the temporary clamps arrived at station 140 at around 8:30 am et and were transported to the dig site to be installed. At 11:30 am et, clamp 1 installation was completed, leak checked, and no leaks present after installation. At 1:00 pm et (13:00), clamp 2 installation was completed, leak checked, and no leaks present after installation. Dig #14 (anomaly 24520) is being visited by operations / construction daily until the cutout and replacement to verify dig site is secure, fencing is in good shape, and to perform leak surveys to verify no leaks. Final: a cut-out and replacement of the affected area was completed on 05/29/2024 for a permanent repair. Metallurgical analysis for near identical anomalies in the area were recently conducted to support scc determination. Destructive testing was not conducted on this specific cut out so as not to ruin the sample for other lab analysis

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