HL incident on 2022-11-04 — TX

Operator
Gel Texas Pipeline, Llc
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$60,000
Incident datetime
2022-11-04 09:45
Report number
Location
TX
Narrative
On 11/4/2022, a genesis pipeline technician called the genesis internal hotline to report that at approximately 09:45 during a station check at the doe meter station in texas city. The technician observed crude oil on the gravel within a secondary containment. The station was shut-in and pads were deployed on the release spot and contractor personnel were called at approximately 10:00 to locate the source of the contamination and to remove contaminated gravel. Initial estimate before removing gravel/dirt was a few gallons. When digging began on the area impacted it was discovered that the leak originated underground and was then estimated volume to be closer to 1 barrel. At this point, the estimated cost of clean-up was re-evaluated and the nrc was contacted when the requirement for an immediate notification was met. In addition, through continued digging, the impact of the release was re-evaluated and the release estimate was increased to 5 to 10 barrels. The source of the release was found to be a pinhole leak approximately 6ft. Under the surface, on a connecting 20" pipe downstream of the custody transfer point. The pipe was promptly repaired with a clamp according to genesis repair procedures. Supplemental update - 02/02/2023 update to part d question 8a to account for non-operator property expenses. Revise part a question 4 to more closely reflect the timeline. Ground contamination testing and analysis to determine remediation by 3rd party contractors are still ongoing. Supplemental update - 04/26/2023 two french drains were installed at the site to collect any oil that may come out of the soil. The excavation phase is concluded. Nearby ditch was skimmed for oil contamination and then covered with clay. Final plans will be implemented in the coming weeks. Cost resulting from the release are still within the estimated numbers found in pard d.
Detailed record list
Report Received Date
2022-12-02 00:00:00
Iyear
2022
Report Number
20220271
Supplemental Number
37980
Report Type
Supplemental
Operator Id
Name
Gel Texas Pipeline, Llc
Operator Street Address
811 Louisiana St Suite 1200
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2022-11-04 09:45:00
Time Zone
Central
Daylight Savings Ind
Yes
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
10
Recovered Bbls
4
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2022-11-04 09:45:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Status When Identified
Routine Shutdown
Communication State Fed Ind
No
On Site Datetime
2022-11-04 09:45:00
Confirmed Discovery Datetime
2022-11-04 09:45:00
Nrc Rpt Datetime
2022-11-04 20:07:00
Nrc Rpt Num
Additional Nrc Report Numbers
13,518,821,352,226
Ignite Ind
No
Notify Qualified Indiv Ind
Yes
Qualified Indiv Notif Datetime
2022-11-04 09:46:00
Oil Spill Removal Org Ind
Yes
Osro Activated Datetime
2022-11-10 14:38:00
Osro Arrived On Site Dt
11/10/2022 15:06
Num Pub Evacuated
0
Pipe Fac Name
Doe Meter Station
Segment Name
Doe/2007
Onshore State Abbreviation
Tx
Onshore Postal Code
77590
Onshore City Name
Texas City
Onshore County Name
Galveston County
Designated Location
Milepost
Designated Name
0
Federal
No
Location Type
Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
72
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Puddle Weld Ind
No
Pipe Diameter
20
Pipe Wall Thickness
0.375
Pipe Smys
65000
Pipe Specification
Api 5l X65
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
Us Steel
Pipe Coating Type
Fusion Bonded Epoxy(Fbe)
Coating Applied Ind
No
Installation Year
2016
Manufactured Year
2015
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
Yes
Surface Water Remed Ind
Yes
Soil Remed Ind
Yes
Vegetation Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Est Cost Oper Paid
40000
Est Cost Gas Released
800
Est Cost Prop Damage
60000
Est Cost Emergency
45000
Est Cost Environmental
80000
Est Cost Other
0
Prpty
225800
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
10
Mop Psig
1440
Mop Cfr Section
Component Design Pressure �195.406(A)(2)
Maop Established Date
2018-11-08 00:00:00
Maop Reversal Flow Ind
Bi-Directional
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Failure was associated with corrosion; the controller did not contribute to the event
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Not Cut Open
Int Water Acid Ind
Yes
Int Field Exam Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
No
Corrosion Lining
No
Cleaning Dewatering
No
Corrosion Coupons
No
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
J**** M*****
Preparer Title
Pipeline Compliance Specialist
Preparer Email
J***********@g****.com
Preparer Telephone
7137251663
Prepared Date
2023-04-26 00:00:00
Local Contact Name
J******* C******
Local Contact Email
J***************@g****.com
Local Contact Telephone
4099841226
Authorizer Name
J*** J*****
Authorizer Telephone
7138602605
Authorizer Title
Sr. Manager Regulatory And Compliance
Authorizer Email
J**********@g***.com
Narrative
On 11/4/2022, a genesis pipeline technician called the genesis internal hotline to report that at approximately 09:45 during a station check at the doe meter station in texas city. The technician observed crude oil on the gravel within a secondary containment. The station was shut-in and pads were deployed on the release spot and contractor personnel were called at approximately 10:00 to locate the source of the contamination and to remove contaminated gravel. Initial estimate before removing gravel/dirt was a few gallons. When digging began on the area impacted it was discovered that the leak originated underground and was then estimated volume to be closer to 1 barrel. At this point, the estimated cost of clean-up was re-evaluated and the nrc was contacted when the requirement for an immediate notification was met. In addition, through continued digging, the impact of the release was re-evaluated and the release estimate was increased to 5 to 10 barrels. The source of the release was found to be a pinhole leak approximately 6ft. Under the surface, on a connecting 20" pipe downstream of the custody transfer point. The pipe was promptly repaired with a clamp according to genesis repair procedures. Supplemental update - 02/02/2023 update to part d question 8a to account for non-operator property expenses. Revise part a question 4 to more closely reflect the timeline. Ground contamination testing and analysis to determine remediation by 3rd party contractors are still ongoing. Supplemental update - 04/26/2023 two french drains were installed at the site to collect any oil that may come out of the soil. The excavation phase is concluded. Nearby ditch was skimmed for oil contamination and then covered with clay. Final plans will be implemented in the coming weeks. Cost resulting from the release are still within the estimated numbers found in pard d.
Report Received Date 2022-12-02 00:00:00
Iyear 2022
Report Number 20220271
Supplemental Number 37980
Report Type Supplemental
Operator Id 39389 PHMSA Enforcement
Name Gel Texas Pipeline, Llc
Operator Street Address 811 Louisiana St Suite 1200
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2022-11-04 09:45:00
Time Zone Central
Daylight Savings Ind Yes
Location Latitude 29.34935 Google Maps OpenStreetMap
Location Longitude -94.94031 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 10
Recovered Bbls 4
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2022-11-04 09:45:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Status When Identified Routine Shutdown
Communication State Fed Ind No
On Site Datetime 2022-11-04 09:45:00
Confirmed Discovery Datetime 2022-11-04 09:45:00
Nrc Rpt Datetime 2022-11-04 20:07:00
Nrc Rpt Num 1351766 NRC Report How to search
Additional Nrc Report Numbers 13,518,821,352,226
Ignite Ind No
Notify Qualified Indiv Ind Yes
Qualified Indiv Notif Datetime 2022-11-04 09:46:00
Oil Spill Removal Org Ind Yes
Osro Activated Datetime 2022-11-10 14:38:00
Osro Arrived On Site Dt 11/10/2022 15:06
Num Pub Evacuated 0
Pipe Fac Name Doe Meter Station
Segment Name Doe/2007
Onshore State Abbreviation Tx
Onshore Postal Code 77590
Onshore City Name Texas City
Onshore County Name Galveston County
Designated Location Milepost
Designated Name 0
Federal No
Location Type Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 72
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Puddle Weld Ind No
Pipe Diameter 20
Pipe Wall Thickness 0.375
Pipe Smys 65000
Pipe Specification Api 5l X65
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer Us Steel
Pipe Coating Type Fusion Bonded Epoxy(Fbe)
Coating Applied Ind No
Installation Year 2016
Manufactured Year 2015
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind Yes
Surface Water Remed Ind Yes
Soil Remed Ind Yes
Vegetation Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Est Cost Oper Paid 40000
Est Cost Gas Released 800
Est Cost Prop Damage 60000
Est Cost Emergency 45000
Est Cost Environmental 80000
Est Cost Other 0
Prpty 225800
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 10
Mop Psig 1440
Mop Cfr Section Component Design Pressure �195.406(A)(2) View CFR 49 §192
Maop Established Date 2018-11-08 00:00:00
Maop Reversal Flow Ind Bi-Directional
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Failure was associated with corrosion; the controller did not contribute to the event
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Not Cut Open
Int Water Acid Ind Yes
Int Field Exam Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors No
Corrosion Lining No
Cleaning Dewatering No
Corrosion Coupons No
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name J**** M*****
Preparer Title Pipeline Compliance Specialist
Preparer Email J***********@g****.com
Preparer Telephone 7137251663
Prepared Date 2023-04-26 00:00:00
Local Contact Name J******* C******
Local Contact Email J***************@g****.com
Local Contact Telephone 4099841226
Authorizer Name J*** J*****
Authorizer Telephone 7138602605
Authorizer Title Sr. Manager Regulatory And Compliance
Authorizer Email J**********@g***.com
Narrative On 11/4/2022, a genesis pipeline technician called the genesis internal hotline to report that at approximately 09:45 during a station check at the doe meter station in texas city. The technician observed crude oil on the gravel within a secondary containment. The station was shut-in and pads were deployed on the release spot and contractor personnel were called at approximately 10:00 to locate the source of the contamination and to remove contaminated gravel. Initial estimate before removing gravel/dirt was a few gallons. When digging began on the area impacted it was discovered that the leak originated underground and was then estimated volume to be closer to 1 barrel. At this point, the estimated cost of clean-up was re-evaluated and the nrc was contacted when the requirement for an immediate notification was met. In addition, through continued digging, the impact of the release was re-evaluated and the release estimate was increased to 5 to 10 barrels. The source of the release was found to be a pinhole leak approximately 6ft. Under the surface, on a connecting 20" pipe downstream of the custody transfer point. The pipe was promptly repaired with a clamp according to genesis repair procedures. Supplemental update - 02/02/2023 update to part d question 8a to account for non-operator property expenses. Revise part a question 4 to more closely reflect the timeline. Ground contamination testing and analysis to determine remediation by 3rd party contractors are still ongoing. Supplemental update - 04/26/2023 two french drains were installed at the site to collect any oil that may come out of the soil. The excavation phase is concluded. Nearby ditch was skimmed for oil contamination and then covered with clay. Final plans will be implemented in the coming weeks. Cost resulting from the release are still within the estimated numbers found in pard d.

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