HL incident on 2022-08-29 — TX

Operator
Harvest Midstream Company
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$9,000
Incident datetime
2022-08-29 10:20
Report number
Location
TX
Narrative
At approximately 10:20am, harvest senior operations foreman discovers approximately 20 gallons of crude released from pinhole leak coming from the drain line on three rivers pipeline receiver barrel. Harvest senior operations foreman closes valves and isolates the leak. Harvest senior operations foreman made notifications to harvest foremen. Harvest foreman notified harvest lead operator. At approximately 10:25am, harvest lead operator arrives on scene to evaluate severity, potential impact, safety concerns, and begins cleanup process. At approximately 10:37am, harvest lead operator made notification to ehs specialist. Ehs specialist made notifications to harvest operations manager, harvest control room, and harvest regulatory specialist. At approximately 10:54am, harvest operations team prepares external agency notification. At approximately 11:30am, harvest operations personnel removed and has stored the affected piping. Harvest operations replaced 4" valve upstream of pinhole, installed blind flange on valve, and placed drain back in service. Preventative measure to minimize reoccurrence ' the three rivers pipeline drain piping was redesigned. The excess drain piping was removed and the upstream 4' valve was replaced. Other drain piping on three rivers pipeline system will be evaluated for a similar design. Any similar drain designs will be monitored for internal corrosion.
Detailed record list
Report Received Date
2022-09-28 00:00:00
Iyear
2022
Report Number
20220225
Supplemental Number
37175
Report Type
Original Final
Operator Id
Name
Harvest Midstream Company
Operator Street Address
1111 Travis
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2022-08-29 10:20:00
Time Zone
Central
Daylight Savings Ind
Yes
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.48
Recovered Bbls
0.48
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2022-08-29 10:20:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Status When Identified
Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind
No
Shutdown Explain
Leak Isolated, Affected Drain Pipe Removed, 4" Upstream Valve Replaced
Communication State Fed Ind
No
On Site Datetime
2022-08-29 11:20:00
Confirmed Discovery Datetime
2022-08-29 10:20:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Upstream Action Taken
Valve Closure
Upstream Valve Close Datetime
2022-08-29 10:20:00
Upstream Valve Type Ind
Manual
Downstream Action Taken
Valve Closure
Downstream Vlv Close Datetime
2022-08-29 10:20:00
Downstream Valve Type Ind
Manual
Notify Qualified Indiv Ind
Yes
Qualified Indiv Notif Datetime
2022-08-29 10:37:00
Oil Spill Removal Org Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Three Rivers Station
Segment Name
Three Rivers Pipeline Receiver
Onshore State Abbreviation
Tx
Onshore Postal Code
78071
Onshore City Name
Three Rivers
Onshore County Name
Live Oak
Designated Location
Survey Station No.
Designated Name
Three Rivers
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Drain Lines
Installation Year
2012
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
42
Est Cost Prop Damage
9000
Est Cost Emergency
4200
Est Cost Environmental
5000
Est Cost Other
0
Prpty
18242
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
64
Mop Psig
1440
Mop Cfr Section
Internal Design Pressure �195.406(A)(1)
Maop Established Date
2020-09-22 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
5
Internal Inspection Ind
No
Other Inspection Ind
Yes
Internal Inspection Details
Drain Line
Operation Complications Ind
Yes
Other Complications Ind
Yes
Inspect Comp Details
Drain Line
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Pinhole in 3"x 4" reducer coming off 4" drain pipe from pipeline receiver barrel
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Microbiological Ind
Yes
Int Field Exam Basis Ind
Yes
Int Other Basis Ind
Yes
Int Corrosion Basis Details
Sample Swabbed And Confirmed Bacteria Was Present From Apb Analysis.
Int Other Loc Ind
Yes
Corrosion Location Details
Drain Piping On Barrel Utilized As Part Of Pigging Maintenance.
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Preparer Name
M***** F****
Preparer Title
Facilities Integrity Engineer
Preparer Email
M*****@h***************.com
Preparer Telephone
3462372115
Prepared Date
2022-09-28 00:00:00
Local Contact Name
T*** B****
Local Contact Email
T******@h***************.com
Local Contact Telephone
7132892688
Authorizer Name
T*** B****
Authorizer Telephone
7132892688
Authorizer Title
Regulatory Compliance Specialist
Authorizer Email
T******@h***************.com
Narrative
At approximately 10:20am, harvest senior operations foreman discovers approximately 20 gallons of crude released from pinhole leak coming from the drain line on three rivers pipeline receiver barrel. Harvest senior operations foreman closes valves and isolates the leak. Harvest senior operations foreman made notifications to harvest foremen. Harvest foreman notified harvest lead operator. At approximately 10:25am, harvest lead operator arrives on scene to evaluate severity, potential impact, safety concerns, and begins cleanup process. At approximately 10:37am, harvest lead operator made notification to ehs specialist. Ehs specialist made notifications to harvest operations manager, harvest control room, and harvest regulatory specialist. At approximately 10:54am, harvest operations team prepares external agency notification. At approximately 11:30am, harvest operations personnel removed and has stored the affected piping. Harvest operations replaced 4" valve upstream of pinhole, installed blind flange on valve, and placed drain back in service. Preventative measure to minimize reoccurrence ' the three rivers pipeline drain piping was redesigned. The excess drain piping was removed and the upstream 4' valve was replaced. Other drain piping on three rivers pipeline system will be evaluated for a similar design. Any similar drain designs will be monitored for internal corrosion.
Report Received Date 2022-09-28 00:00:00
Iyear 2022
Report Number 20220225
Supplemental Number 37175
Report Type Original Final
Operator Id 30782 PHMSA Enforcement
Name Harvest Midstream Company
Operator Street Address 1111 Travis
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2022-08-29 10:20:00
Time Zone Central
Daylight Savings Ind Yes
Location Latitude 28.40972 Google Maps OpenStreetMap
Location Longitude -98.21105 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.48
Recovered Bbls 0.48
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2022-08-29 10:20:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Status When Identified Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind No
Shutdown Explain Leak Isolated, Affected Drain Pipe Removed, 4" Upstream Valve Replaced
Communication State Fed Ind No
On Site Datetime 2022-08-29 11:20:00
Confirmed Discovery Datetime 2022-08-29 10:20:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Upstream Action Taken Valve Closure
Upstream Valve Close Datetime 2022-08-29 10:20:00
Upstream Valve Type Ind Manual
Downstream Action Taken Valve Closure
Downstream Vlv Close Datetime 2022-08-29 10:20:00
Downstream Valve Type Ind Manual
Notify Qualified Indiv Ind Yes
Qualified Indiv Notif Datetime 2022-08-29 10:37:00
Oil Spill Removal Org Ind No
Num Pub Evacuated 0
Pipe Fac Name Three Rivers Station
Segment Name Three Rivers Pipeline Receiver
Onshore State Abbreviation Tx
Onshore Postal Code 78071
Onshore City Name Three Rivers
Onshore County Name Live Oak
Designated Location Survey Station No.
Designated Name Three Rivers
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Drain Lines
Installation Year 2012
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 42
Est Cost Prop Damage 9000
Est Cost Emergency 4200
Est Cost Environmental 5000
Est Cost Other 0
Prpty 18242
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 64
Mop Psig 1440
Mop Cfr Section Internal Design Pressure �195.406(A)(1) View CFR 49 §192
Maop Established Date 2020-09-22 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 5
Internal Inspection Ind No
Other Inspection Ind Yes
Internal Inspection Details Drain Line
Operation Complications Ind Yes
Other Complications Ind Yes
Inspect Comp Details Drain Line
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Pinhole in 3"x 4" reducer coming off 4" drain pipe from pipeline receiver barrel
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Microbiological Ind Yes
Int Field Exam Basis Ind Yes
Int Other Basis Ind Yes
Int Corrosion Basis Details Sample Swabbed And Confirmed Bacteria Was Present From Apb Analysis.
Int Other Loc Ind Yes
Corrosion Location Details Drain Piping On Barrel Utilized As Part Of Pigging Maintenance.
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Preparer Name M***** F****
Preparer Title Facilities Integrity Engineer
Preparer Email M*****@h***************.com
Preparer Telephone 3462372115
Prepared Date 2022-09-28 00:00:00
Local Contact Name T*** B****
Local Contact Email T******@h***************.com
Local Contact Telephone 7132892688
Authorizer Name T*** B****
Authorizer Telephone 7132892688
Authorizer Title Regulatory Compliance Specialist
Authorizer Email T******@h***************.com
Narrative At approximately 10:20am, harvest senior operations foreman discovers approximately 20 gallons of crude released from pinhole leak coming from the drain line on three rivers pipeline receiver barrel. Harvest senior operations foreman closes valves and isolates the leak. Harvest senior operations foreman made notifications to harvest foremen. Harvest foreman notified harvest lead operator. At approximately 10:25am, harvest lead operator arrives on scene to evaluate severity, potential impact, safety concerns, and begins cleanup process. At approximately 10:37am, harvest lead operator made notification to ehs specialist. Ehs specialist made notifications to harvest operations manager, harvest control room, and harvest regulatory specialist. At approximately 10:54am, harvest operations team prepares external agency notification. At approximately 11:30am, harvest operations personnel removed and has stored the affected piping. Harvest operations replaced 4" valve upstream of pinhole, installed blind flange on valve, and placed drain back in service. Preventative measure to minimize reoccurrence ' the three rivers pipeline drain piping was redesigned. The excess drain piping was removed and the upstream 4' valve was replaced. Other drain piping on three rivers pipeline system will be evaluated for a similar design. Any similar drain designs will be monitored for internal corrosion.

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