HL incident on 2022-08-27 — OK

Operator
Oneok Ngl Pipeline, Llc
Cause
Incorrect Operation
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$200
Incident datetime
2022-08-27 18:26
Report number
Location
OK
Narrative
On 8/27/2022 oneok and contractor personnel were performing work connecting new header piping to existing header piping at oneok mont belvieu pump station. The existing header piping had been isolated and evacuated of product in addition to a welding blanket placed in preparation for the new connection and associated welding. During the welding procedure the fire watch noticed a small, non-pressurized fire on the flange connecting the new and existing header piping. The fire was immediately extinguished and work halted. Oneok's on site investigation found that during the welding procedure the flange/spec blind connection of the new to existing header piping was not properly torqued. An isolation valve used to isolate from active piping had a small leak-by into the evacuated piping causing a release of less than 0.25 gallons of product at the improperly torqued flange/spec blind. Despite there being no vapors detected using lel monitors prior to welding and during grinding activities, the small vapor release from the flange ignited during grinding causing the small fire.
Detailed record list
Report Received Date
2022-09-26 00:00:00
Iyear
2022
Report Number
20220223
Supplemental Number
37167
Report Type
Original Final
Operator Id
Name
Oneok Ngl Pipeline, Llc
Operator Street Address
100 West Fifth Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2022-08-27 18:26:00
Time Zone
Central
Daylight Savings Ind
Yes
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
0.1
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2022-08-27 18:26:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Status When Identified
Idle
Communication State Fed Ind
No
On Site Datetime
2022-08-27 18:26:00
Confirmed Discovery Datetime
2022-08-27 18:26:00
Nrc Rpt Datetime
2022-08-27 20:10:00
Nrc Rpt Num
Additional Nrc Report Numbers
1345860
Ignite Ind
Yes
Ignite Datetime
2022-08-27 18:26:00
How Extinguished
Operator/contractor
Consumed By Fire In Barrels
0.1
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Oneok Mont Belvieu Pump Station
Segment Name
460
Onshore State Abbreviation
Tx
Onshore Postal Code
77580
Onshore City Name
Mont Belvieu
Onshore County Name
Chambers
Designated Location
Survey Station No.
Designated Name
460
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Flange Assembly
Installation Year
2018
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Commercially Nav Ind
Yes
Commercially Nav Yes No
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Usa Ecological Ind
Yes
Usa Ecological Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
200
Est Cost Emergency
800
Est Cost Environmental
0
Est Cost Other
0
Prpty
1000
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
0
Mop Psig
2160
Mop Cfr Section
Component Design Pressure �195.406(A)(2)
Maop Established Date
2018-04-08 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Pipeline was idle at the time of release and no controller actions were required.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Equipment Not Installed Properly
Operation Type
Equipment Not Installed Properly
Related Failure Follow Ind
Yes
Category Type
Construction
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
M***** C********
Preparer Title
Regulatory Compliance Specialist
Preparer Email
M***************@o****.com
Preparer Telephone
2542928911
Prepared Date
2022-09-25 00:00:00
Local Contact Name
M***** C********
Local Contact Email
M***************@o****.com
Local Contact Telephone
2542928911
Authorizer Name
M***** C********
Authorizer Telephone
2542928911
Authorizer Title
Regulatory Compliance Specialist
Authorizer Email
M***************@o****.com
Narrative
On 8/27/2022 oneok and contractor personnel were performing work connecting new header piping to existing header piping at oneok mont belvieu pump station. The existing header piping had been isolated and evacuated of product in addition to a welding blanket placed in preparation for the new connection and associated welding. During the welding procedure the fire watch noticed a small, non-pressurized fire on the flange connecting the new and existing header piping. The fire was immediately extinguished and work halted. Oneok's on site investigation found that during the welding procedure the flange/spec blind connection of the new to existing header piping was not properly torqued. An isolation valve used to isolate from active piping had a small leak-by into the evacuated piping causing a release of less than 0.25 gallons of product at the improperly torqued flange/spec blind. Despite there being no vapors detected using lel monitors prior to welding and during grinding activities, the small vapor release from the flange ignited during grinding causing the small fire.
Report Received Date 2022-09-26 00:00:00
Iyear 2022
Report Number 20220223
Supplemental Number 37167
Report Type Original Final
Operator Id 32109 PHMSA Enforcement
Name Oneok Ngl Pipeline, Llc
Operator Street Address 100 West Fifth Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2022-08-27 18:26:00
Time Zone Central
Daylight Savings Ind Yes
Location Latitude 29.8534 Google Maps OpenStreetMap
Location Longitude -94.89279 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 0.1
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2022-08-27 18:26:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Status When Identified Idle
Communication State Fed Ind No
On Site Datetime 2022-08-27 18:26:00
Confirmed Discovery Datetime 2022-08-27 18:26:00
Nrc Rpt Datetime 2022-08-27 20:10:00
Nrc Rpt Num 1345723 NRC Report How to search
Additional Nrc Report Numbers 1345860
Ignite Ind Yes
Ignite Datetime 2022-08-27 18:26:00
How Extinguished Operator/contractor
Consumed By Fire In Barrels 0.1
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Oneok Mont Belvieu Pump Station
Segment Name 460
Onshore State Abbreviation Tx
Onshore Postal Code 77580
Onshore City Name Mont Belvieu
Onshore County Name Chambers
Designated Location Survey Station No.
Designated Name 460
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Flange Assembly
Installation Year 2018
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Commercially Nav Ind Yes
Commercially Nav Yes No Yes
High Pop Ind Yes
High Pop Yes No Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Usa Ecological Ind Yes
Usa Ecological Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 200
Est Cost Emergency 800
Est Cost Environmental 0
Est Cost Other 0
Prpty 1000
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 0
Mop Psig 2160
Mop Cfr Section Component Design Pressure �195.406(A)(2) View CFR 49 §192
Maop Established Date 2018-04-08 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Pipeline was idle at the time of release and no controller actions were required.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Equipment Not Installed Properly
Operation Type Equipment Not Installed Properly
Related Failure Follow Ind Yes
Category Type Construction
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name M***** C********
Preparer Title Regulatory Compliance Specialist
Preparer Email M***************@o****.com
Preparer Telephone 2542928911
Prepared Date 2022-09-25 00:00:00
Local Contact Name M***** C********
Local Contact Email M***************@o****.com
Local Contact Telephone 2542928911
Authorizer Name M***** C********
Authorizer Telephone 2542928911
Authorizer Title Regulatory Compliance Specialist
Authorizer Email M***************@o****.com
Narrative On 8/27/2022 oneok and contractor personnel were performing work connecting new header piping to existing header piping at oneok mont belvieu pump station. The existing header piping had been isolated and evacuated of product in addition to a welding blanket placed in preparation for the new connection and associated welding. During the welding procedure the fire watch noticed a small, non-pressurized fire on the flange connecting the new and existing header piping. The fire was immediately extinguished and work halted. Oneok's on site investigation found that during the welding procedure the flange/spec blind connection of the new to existing header piping was not properly torqued. An isolation valve used to isolate from active piping had a small leak-by into the evacuated piping causing a release of less than 0.25 gallons of product at the improperly torqued flange/spec blind. Despite there being no vapors detected using lel monitors prior to welding and during grinding activities, the small vapor release from the flange ignited during grinding causing the small fire.

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