HL incident on 2022-06-24 — TX

Operator
Sunoco Pipeline L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$25,000
Incident datetime
2022-06-24 10:02
Report number
Location
TX
Narrative
On 6/24/22, the control center noted a over/short line imbalance on the eola-maysville 10-inch line. The line was shut down and field operations alerted. At 13:15, operations personnel confirmed a leak with a 20 ft. Diameter stain directly over the pipeline row. Approximately 15 barrels of crude had been released onto the ground. Crews were called out for cleanup and excavation. Upon excavation a visual examination revealed a pinhole. At 19:40, a plidco clamp was placed on the leak point. All free product was picked up and all contaminated soil was removed for off-site remediation. A voluntary 20% pressure reduction was implemented and the line returned to service. Subsequently, the line was idled while additional verification digs were completed. The failed section of pipe along with the plidco mechanical clamp was cut out on july 29-30th and the pipe was then cut open to identify the leak cause. Upon investigation it was determined that internal corrosion was the cause for the leak. A new section of pipe was welded into place.
Detailed record list
Report Received Date
2022-07-20 00:00:00
Iyear
2022
Report Number
20220155
Supplemental Number
37008
Report Type
Supplemental Final
Operator Id
Name
Sunoco Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2022-06-24 10:02:00
Time Zone
Central
Daylight Savings Ind
Yes
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
15
Recovered Bbls
15
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Controller
Operator Type
Operator Employee
Incident Identified Datetime
2022-06-24 10:02:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Status When Identified
Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2022-06-24 10:02:00
Restart Datetime
2022-06-28 08:00:00
Communication State Fed Ind
Yes
Party Initiated Communication
Operator
Initial Responder Com Datetime
2022-06-24 14:44:00
On Site Datetime
2022-06-24 10:30:00
Confirmed Discovery Datetime
2022-06-24 13:15:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Upstream Action Taken
Operational Control
Upstream Oprtnl Cntrl Detail
Pump At Eola Was Shutdown Upon Indication Of The Leak.
Downstream Action Taken
Operational Control
Downstream Oprtnl Cntrl Detail
Kept Path Open To Let The Line Drain From The Leak Site.
Notify Qualified Indiv Ind
Yes
Qualified Indiv Notif Datetime
2022-06-24 13:19:00
Oil Spill Removal Org Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Eola To Maysville 10-Inch
Segment Name
25003 10-Inch Eola To Maysville
Onshore State Abbreviation
Ok
Onshore Postal Code
73057
Onshore City Name
Not Within Municipality
Onshore County Name
Garvin
Designated Location
Milepost
Designated Name
9.46
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
48
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Puddle Weld Ind
No
Pipe Diameter
10.75
Pipe Wall Thickness
0.279
Pipe Smys
35000
Pipe Specification
Api-5l
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Coating Applied Ind
No
Installation Year
1959
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
1500
Est Cost Gas Released
1500
Est Cost Prop Damage
25000
Est Cost Emergency
10000
Est Cost Environmental
6500
Est Cost Other
0
Prpty
44500
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
161
Mop Psig
780
Mop Cfr Section
Component Design Pressure �195.406(A)(2)
Maop Established Date
1974-07-01 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Controller actions did not contribute to this event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Water Acid Ind
Yes
Int Field Exam Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Yes
Corrosion Coupons
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Axial Recent Year
2022
Axial Rcnt Propul Method
Free Swimming
Axial Rcnt Attuned Detect
Metal Loss
Axial Rcnt Atnd Dtct Metal
High Resolution
Axial Previous Year
2019
Axial Prev Propul Method
Free Swimming
Axial Prev Attuned Detect
Metal Loss
Axial Prev Atnd Dtct Metal
High Resolution
Geometry Recent Year
2022
Geometry Rcnt Propul Method
Free Swimming
Geometry Rcnt Resolution
High Resolution
Geometrt Rcnt Measur Cups
Inside Ili Cups
Geometry Previous Year
2019
Geometry Prev Propul Method
Free Swimming
Geometry Prev Resolution
High Resolution
Geometrt Prev Measur Cups
Inside Ili Cups
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
1974
Hydrtst Most Rcnt Pressure
1445
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
T*** N*******
Preparer Title
Director - Regulatory Compliance
Preparer Email
T************@e*************.com
Preparer Telephone
713-989-7126
Prepared Date
2022-08-23 00:00:00
Authorizer Name
T*** N*******
Authorizer Telephone
713-989-7126
Authorizer Title
Director - Regulatory Compliance
Authorizer Email
T************@e*************.com
Narrative
On 6/24/22, the control center noted a over/short line imbalance on the eola-maysville 10-inch line. The line was shut down and field operations alerted. At 13:15, operations personnel confirmed a leak with a 20 ft. Diameter stain directly over the pipeline row. Approximately 15 barrels of crude had been released onto the ground. Crews were called out for cleanup and excavation. Upon excavation a visual examination revealed a pinhole. At 19:40, a plidco clamp was placed on the leak point. All free product was picked up and all contaminated soil was removed for off-site remediation. A voluntary 20% pressure reduction was implemented and the line returned to service. Subsequently, the line was idled while additional verification digs were completed. The failed section of pipe along with the plidco mechanical clamp was cut out on july 29-30th and the pipe was then cut open to identify the leak cause. Upon investigation it was determined that internal corrosion was the cause for the leak. A new section of pipe was welded into place.
Report Received Date 2022-07-20 00:00:00
Iyear 2022
Report Number 20220155
Supplemental Number 37008
Report Type Supplemental Final
Operator Id 18718 PHMSA Enforcement
Name Sunoco Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2022-06-24 10:02:00
Time Zone Central
Daylight Savings Ind Yes
Location Latitude 34.699972 Google Maps OpenStreetMap
Location Longitude -97.440217 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 15
Recovered Bbls 15
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Controller
Operator Type Operator Employee
Incident Identified Datetime 2022-06-24 10:02:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Status When Identified Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind Yes
Shutdown Datetime 2022-06-24 10:02:00
Restart Datetime 2022-06-28 08:00:00
Communication State Fed Ind Yes
Party Initiated Communication Operator
Initial Responder Com Datetime 2022-06-24 14:44:00
On Site Datetime 2022-06-24 10:30:00
Confirmed Discovery Datetime 2022-06-24 13:15:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Upstream Action Taken Operational Control
Upstream Oprtnl Cntrl Detail Pump At Eola Was Shutdown Upon Indication Of The Leak.
Downstream Action Taken Operational Control
Downstream Oprtnl Cntrl Detail Kept Path Open To Let The Line Drain From The Leak Site.
Notify Qualified Indiv Ind Yes
Qualified Indiv Notif Datetime 2022-06-24 13:19:00
Oil Spill Removal Org Ind No
Num Pub Evacuated 0
Pipe Fac Name Eola To Maysville 10-Inch
Segment Name 25003 10-Inch Eola To Maysville
Onshore State Abbreviation Ok
Onshore Postal Code 73057
Onshore City Name Not Within Municipality
Onshore County Name Garvin
Designated Location Milepost
Designated Name 9.46
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 48
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Puddle Weld Ind No
Pipe Diameter 10.75
Pipe Wall Thickness 0.279
Pipe Smys 35000
Pipe Specification Api-5l
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Coating Applied Ind No
Installation Year 1959
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 1500
Est Cost Gas Released 1500
Est Cost Prop Damage 25000
Est Cost Emergency 10000
Est Cost Environmental 6500
Est Cost Other 0
Prpty 44500
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 161
Mop Psig 780
Mop Cfr Section Component Design Pressure �195.406(A)(2) View CFR 49 §192
Maop Established Date 1974-07-01 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Controller actions did not contribute to this event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Water Acid Ind Yes
Int Field Exam Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Yes
Corrosion Coupons Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Axial Recent Year 2022
Axial Rcnt Propul Method Free Swimming
Axial Rcnt Attuned Detect Metal Loss
Axial Rcnt Atnd Dtct Metal High Resolution
Axial Previous Year 2019
Axial Prev Propul Method Free Swimming
Axial Prev Attuned Detect Metal Loss
Axial Prev Atnd Dtct Metal High Resolution
Geometry Recent Year 2022
Geometry Rcnt Propul Method Free Swimming
Geometry Rcnt Resolution High Resolution
Geometrt Rcnt Measur Cups Inside Ili Cups
Geometry Previous Year 2019
Geometry Prev Propul Method Free Swimming
Geometry Prev Resolution High Resolution
Geometrt Prev Measur Cups Inside Ili Cups
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 1974
Hydrtst Most Rcnt Pressure 1445
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name T*** N*******
Preparer Title Director - Regulatory Compliance
Preparer Email T************@e*************.com
Preparer Telephone 713-989-7126
Prepared Date 2022-08-23 00:00:00
Authorizer Name T*** N*******
Authorizer Telephone 713-989-7126
Authorizer Title Director - Regulatory Compliance
Authorizer Email T************@e*************.com
Narrative On 6/24/22, the control center noted a over/short line imbalance on the eola-maysville 10-inch line. The line was shut down and field operations alerted. At 13:15, operations personnel confirmed a leak with a 20 ft. Diameter stain directly over the pipeline row. Approximately 15 barrels of crude had been released onto the ground. Crews were called out for cleanup and excavation. Upon excavation a visual examination revealed a pinhole. At 19:40, a plidco clamp was placed on the leak point. All free product was picked up and all contaminated soil was removed for off-site remediation. A voluntary 20% pressure reduction was implemented and the line returned to service. Subsequently, the line was idled while additional verification digs were completed. The failed section of pipe along with the plidco mechanical clamp was cut out on july 29-30th and the pipe was then cut open to identify the leak cause. Upon investigation it was determined that internal corrosion was the cause for the leak. A new section of pipe was welded into place.

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