HL incident on 2022-06-10 — TX

Operator
Nustar Pipeline Operating Partnership L.p.
Cause
Natural Force Damage
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$17,500
Incident datetime
2022-06-10 13:20
Report number
Location
TX
Narrative
At approximately 11:50 am on june 10, 2022, a landowner called the control center and reported fuel on the ground and a diesel odor in a wet area while planting corn. Nustar employees were immediately dispatched to the area to investigate. This is known as line 5, which is a 6-inch interstate refined products line. The line, already shut down per schedule, was immediately blocked in. The leak was confirmed by local personnel onsite upon arrival at 13:20 on june 10, 2022. Agency notifications were made, and repair and cleanup crews were dispatched. The line was excavated on the morning of june 11, 2022, and a pinhole was found, the apparent result of a lightning strike. The metallurgical analysis supported our initial conclusion: "the leak and associated crater contained features consistent with a high energy, short timescale event that resulted in melting and re-solidification. Heat-affected zones containing a narrow band of martensite and adjacent heat-affected zones were observed starting at the outer surface and going all the way down to the hole, which created the leak path. Based on the hole's characteristics, it appears to be a perforation that was apparently created during the high energy event. The event could have resulted from an inadvertent arc generated by a welding tool, or a discharge and arcing between the pipeline and a nearby conductor, (e.G., casing), due to lightning. Based on additional information provided by nustar, lightning storms had been reported prior to the time the leak was discovered, which makes arcing from nearby lightning strikes a logical assumption and the most likely cause for the hole that caused the leak." the line was repaired and returned to service at 01:03 on june 13, 2022. We set up a temporary recovery system at the leak site, and we reclaimed an estimated 102 barrels of free product from the site.
Detailed record list
Report Received Date
2022-07-11 00:00:00
Iyear
2022
Report Number
20220146
Supplemental Number
37657
Report Type
Supplemental Final
Operator Id
Name
Nustar Pipeline Operating Partnership L.p.
Operator Street Address
8111 Westchester Drive
Operator City Name
Dallas
Operator State Abbreviation
TX
Operator Postal Code
75225
Local Datetime
2022-06-10 13:20:00
Time Zone
Central
Daylight Savings Ind
No
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
120
Recovered Bbls
102
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Notification From Public
Incident Identified Datetime
2022-06-10 13:20:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Status When Identified
Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2022-06-05 19:56:00
Restart Datetime
2022-06-13 01:03:00
Communication State Fed Ind
Yes
Party Initiated Communication
Operator
Initial Responder Com Datetime
2022-06-10 13:57:00
On Site Datetime
2022-06-10 13:20:00
Confirmed Discovery Datetime
2022-06-10 13:20:00
Nrc Rpt Datetime
2022-06-10 13:57:00
Nrc Rpt Num
Additional Nrc Report Numbers
1338530
Ignite Ind
No
Upstream Action Taken
Valve Closure
Upstream Valve Close Datetime
2022-06-10 13:20:00
Upstream Valve Type Ind
Automatic
Downstream Action Taken
Valve Closure
Downstream Vlv Close Datetime
2022-06-11 08:32:00
Downstream Valve Type Ind
Remotely Controlled
Notify Qualified Indiv Ind
Yes
Qualified Indiv Notif Datetime
2022-06-10 11:59:00
Oil Spill Removal Org Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Aberdeen To Jamestown
Segment Name
Monango To Jamestown
Onshore State Abbreviation
Nd
Onshore Postal Code
58472
Onshore City Name
Montpelier
Onshore County Name
La Moure
Designated Location
Milepost
Designated Name
149
Federal
No
Location Type
Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
40
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Puddle Weld Ind
No
Pipe Diameter
6
Pipe Wall Thickness
0.156
Pipe Smys
42000
Pipe Specification
Api 5l - X42
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
Textube
Pipe Coating Type
Coal Tar
Coating Applied Ind
Unknown
Installation Year
1965
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Groundwater Remed Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
10000
Est Cost Gas Released
6000
Est Cost Prop Damage
17500
Est Cost Emergency
8000
Est Cost Environmental
100000
Est Cost Other
11500
Est Cost Other Details
Miscellaneous
Prpty
153000
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
398
Mop Psig
1200
Mop Cfr Section
Component Design Pressure �195.406(A)(2)
Maop Established Date
1965-09-12 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
252384
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The investigation identified no control room issues the investigation identified no controller issues
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Natural Force Damage
Cause Details
Lightning
Natural Force Type
Lightning
Lightning Subtype
Direct Hit
Nf Extreme Weather Ind
Yes
Nf Other Ind
Yes
Nf Extreme Weather Details
Severe Thunderstorm
Preparer Name
S****** K*** P****
Preparer Title
Pipeline Safety Supervisor
Preparer Email
K*********@n***********.com
Preparer Telephone
13167217053
Prepared Date
2023-02-01 00:00:00
Local Contact Name
J**** H********
Local Contact Email
J**************@n***********.com
Local Contact Telephone
701-730-3539
Authorizer Name
R**** H******
Authorizer Telephone
5732808190
Authorizer Title
General Manager-Pipeline And Terminal Operations
Authorizer Email
R************@n***********.com
Narrative
At approximately 11:50 am on june 10, 2022, a landowner called the control center and reported fuel on the ground and a diesel odor in a wet area while planting corn. Nustar employees were immediately dispatched to the area to investigate. This is known as line 5, which is a 6-inch interstate refined products line. The line, already shut down per schedule, was immediately blocked in. The leak was confirmed by local personnel onsite upon arrival at 13:20 on june 10, 2022. Agency notifications were made, and repair and cleanup crews were dispatched. The line was excavated on the morning of june 11, 2022, and a pinhole was found, the apparent result of a lightning strike. The metallurgical analysis supported our initial conclusion: "the leak and associated crater contained features consistent with a high energy, short timescale event that resulted in melting and re-solidification. Heat-affected zones containing a narrow band of martensite and adjacent heat-affected zones were observed starting at the outer surface and going all the way down to the hole, which created the leak path. Based on the hole's characteristics, it appears to be a perforation that was apparently created during the high energy event. The event could have resulted from an inadvertent arc generated by a welding tool, or a discharge and arcing between the pipeline and a nearby conductor, (e.G., casing), due to lightning. Based on additional information provided by nustar, lightning storms had been reported prior to the time the leak was discovered, which makes arcing from nearby lightning strikes a logical assumption and the most likely cause for the hole that caused the leak." the line was repaired and returned to service at 01:03 on june 13, 2022. We set up a temporary recovery system at the leak site, and we reclaimed an estimated 102 barrels of free product from the site.
Report Received Date 2022-07-11 00:00:00
Iyear 2022
Report Number 20220146
Supplemental Number 37657
Report Type Supplemental Final
Operator Id 10012 PHMSA Enforcement
Name Nustar Pipeline Operating Partnership L.p.
Operator Street Address 8111 Westchester Drive
Operator City Name Dallas
Operator State Abbreviation TX
Operator Postal Code 75225
Local Datetime 2022-06-10 13:20:00
Time Zone Central
Daylight Savings Ind No
Location Latitude 46.62922 Google Maps OpenStreetMap
Location Longitude -98.67317 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 120
Recovered Bbls 102
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Notification From Public
Incident Identified Datetime 2022-06-10 13:20:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Status When Identified Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind Yes
Shutdown Datetime 2022-06-05 19:56:00
Restart Datetime 2022-06-13 01:03:00
Communication State Fed Ind Yes
Party Initiated Communication Operator
Initial Responder Com Datetime 2022-06-10 13:57:00
On Site Datetime 2022-06-10 13:20:00
Confirmed Discovery Datetime 2022-06-10 13:20:00
Nrc Rpt Datetime 2022-06-10 13:57:00
Nrc Rpt Num 1338400 NRC Report How to search
Additional Nrc Report Numbers 1338530
Ignite Ind No
Upstream Action Taken Valve Closure
Upstream Valve Close Datetime 2022-06-10 13:20:00
Upstream Valve Type Ind Automatic
Downstream Action Taken Valve Closure
Downstream Vlv Close Datetime 2022-06-11 08:32:00
Downstream Valve Type Ind Remotely Controlled
Notify Qualified Indiv Ind Yes
Qualified Indiv Notif Datetime 2022-06-10 11:59:00
Oil Spill Removal Org Ind No
Num Pub Evacuated 0
Pipe Fac Name Aberdeen To Jamestown
Segment Name Monango To Jamestown
Onshore State Abbreviation Nd
Onshore Postal Code 58472
Onshore City Name Montpelier
Onshore County Name La Moure
Designated Location Milepost
Designated Name 149
Federal No
Location Type Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 40
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Puddle Weld Ind No
Pipe Diameter 6
Pipe Wall Thickness 0.156
Pipe Smys 42000
Pipe Specification Api 5l - X42
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer Textube
Pipe Coating Type Coal Tar
Coating Applied Ind Unknown
Installation Year 1965
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Groundwater Remed Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 10000
Est Cost Gas Released 6000
Est Cost Prop Damage 17500
Est Cost Emergency 8000
Est Cost Environmental 100000
Est Cost Other 11500
Est Cost Other Details Miscellaneous
Prpty 153000
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 398
Mop Psig 1200
Mop Cfr Section Component Design Pressure �195.406(A)(2) View CFR 49 §192
Maop Established Date 1965-09-12 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 252384
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The investigation identified no control room issues the investigation identified no controller issues
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Natural Force Damage
Cause Details Lightning
Natural Force Type Lightning
Lightning Subtype Direct Hit
Nf Extreme Weather Ind Yes
Nf Other Ind Yes
Nf Extreme Weather Details Severe Thunderstorm
Preparer Name S****** K*** P****
Preparer Title Pipeline Safety Supervisor
Preparer Email K*********@n***********.com
Preparer Telephone 13167217053
Prepared Date 2023-02-01 00:00:00
Local Contact Name J**** H********
Local Contact Email J**************@n***********.com
Local Contact Telephone 701-730-3539
Authorizer Name R**** H******
Authorizer Telephone 5732808190
Authorizer Title General Manager-Pipeline And Terminal Operations
Authorizer Email R************@n***********.com
Narrative At approximately 11:50 am on june 10, 2022, a landowner called the control center and reported fuel on the ground and a diesel odor in a wet area while planting corn. Nustar employees were immediately dispatched to the area to investigate. This is known as line 5, which is a 6-inch interstate refined products line. The line, already shut down per schedule, was immediately blocked in. The leak was confirmed by local personnel onsite upon arrival at 13:20 on june 10, 2022. Agency notifications were made, and repair and cleanup crews were dispatched. The line was excavated on the morning of june 11, 2022, and a pinhole was found, the apparent result of a lightning strike. The metallurgical analysis supported our initial conclusion: "the leak and associated crater contained features consistent with a high energy, short timescale event that resulted in melting and re-solidification. Heat-affected zones containing a narrow band of martensite and adjacent heat-affected zones were observed starting at the outer surface and going all the way down to the hole, which created the leak path. Based on the hole's characteristics, it appears to be a perforation that was apparently created during the high energy event. The event could have resulted from an inadvertent arc generated by a welding tool, or a discharge and arcing between the pipeline and a nearby conductor, (e.G., casing), due to lightning. Based on additional information provided by nustar, lightning storms had been reported prior to the time the leak was discovered, which makes arcing from nearby lightning strikes a logical assumption and the most likely cause for the hole that caused the leak." the line was repaired and returned to service at 01:03 on june 13, 2022. We set up a temporary recovery system at the leak site, and we reclaimed an estimated 102 barrels of free product from the site.

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