GTG incident on 2022-09-17 — FL

Operator
Gulfstream Management & Operating Services,llc
Cause
Incorrect Operation
Commodity
Natural Gas
Program
GTG
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2022-09-17 14:00
Report number
Location
FL
Narrative
On wednesday, september 14th the annual esd test was performed at compressor station 430. Once completed the two technicians were putting the station back in service and were repressurizing the suction and discharge headers utilizing the 4" loading lines around the station side gates. Technician 1 was taking care of the suction header, and technician 2 was taking care of the discharge header. Once the valves were partially opened, and the lines were being pressured up technician 1 noticed a wasp nest near him and returned to his vehicle to grab a can of wasp spray. He sprayed down the nest and returned the can to his truck. He then proceeded to technician 2 to discuss the next steps in the procedure. The lines continued to pack up to line pressure. Technician 1 failed to return to and close the 4" loading line on the suction header. Both technicians continued and brought the station back into service. On saturday, september 17th a thunderstorm rolled through the area, and a lightning strike caused a station ebd. Gas control called technician 1 who was working on equipment at another station when pipeline control called him to make him aware of the blowdown event. The station was not online at the time, so the employee informed gas control he would swing by on his way home. The employee wrapped up what he was doing and logged in remotely to the station hmi and noticed only the suction header had blown down, but the transmitter was still showing 300 psi. Technician 1 recognized this was abnormal and called the manager of operations. The manager of operations logged into the security cameras and was able to determine that gas was still blowing from the suction line blowdown vent. This was approximately 30 minutes after the initial call that the station had blown down. Technician 1 started heading to the station but was an hour away, manager of operations called technician 2, and he also started heading to the station. Both techs arrived at station 430c at approximately the same time and found the 4" suction loading valve partially open from the esd test that was performed on wednesday. Gas vented for 90 minutes at 300psi for a total of 8.145mmscf the lightning strike had blown 2 fuses and burned up the solenoid on the suction blow-down valve, which is why it actuated and the discharge blowdown did not. Employees were not able to make repairs that evening as the thunderstorm continued with heavy rain and lightning. Employees returned the next morning and made repairs and put the station back in service. An investigation will be conducted and moving forward the loading valves on the station suction and discharge will be added to the safety critical device list and will have car seals installed that will require removal and installation anytime the valves are operated in order to confirm they are left in the correct position.
Detailed record list
Report Received Date
2022-09-26 00:00:00
Iyear
2022
Report Number
20220103
Supplemental Number
37185
Report Type
Supplemental Final
Operator Id
Name
Gulfstream Management & Operating Services,llc
Operator Street Address
4610 Buckeye Rd
Operator City Name
Palmetto
Operator State Abbreviation
FL
Operator Postal Code
34221
Local Datetime
2022-09-17 14:00:00
Time Zone
Eastern
Daylight Savings Ind
Yes
Location Latitude
Location Longitude
-81.27785236
Nrc Rpt Num
Nrc Rpt Datetime
2022-09-17 16:11:00
Additional Nrc Report Numbers
1347582
Commodity Released Type
Natural Gas
Unintentional Release
8145
Intentional Release
0
Accompanying Liquid
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Status When Identified
Normal Operation, Includes Pauses During Maintenance
Shutdown Due Accident Ind
No
Shutdown Explain
Release Did Not Impact Pipeline Operations
Communication State Fed Ind
No
Ignite Ind
No
Num Pub Evacuated
0
Incident Identified Datetime
2022-09-17 14:00:00
On Site Datetime
2022-09-17 15:15:00
On Off Shore
Onshore
Onshore State Abbreviation
Fl
Onshore Postal Code
33870
Onshore City Name
Not Within A Municipality
Onshore County Name
Highlands County
Designated Location
Milepost
Designated Name
521.5
Pipe Fac Name
Compressor Station 430
Segment Name
Ml 500
Federal
No
Location Type
Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
System Part Involved
Onshore Compressor Station Equipment And Piping
Item Involved
Esd System, But Excluding Product Drain Lines And Tubing
Installation Year
2008
Manufactured Year
2008
Material Involved
Carbon Steel
Release Type
Other
Release Type Details
A Lighting Strike Caused The Esd Valve To Open, But There Was Also Operator Error By Leaving The Loading Line Partially Open During Esd Test Performed A Couple Of Days Earlier.
Class Location Type
Class 1 Location
Could Be Hca
No
Pir Radius
205
Heat Damage Ind
No
Non Heat Damage Ind
No
Did Occur In Mca Ind
No
Est Cost Oper Paid
0
Est Cost Unintentional Release
63205
Est Cost Intentional Release
0
Est Cost Prop Damage
0
Est Cost Emergency
0
Est Cost Other
0
Gas Cost In Mcf
7.76
Prpty
63205
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Wildlife Impact Ind
No
Accident Psig
300
Gas Flow In Pipe In Mcf
129600
Mop Psig
1480
Mop Cfr Section
192.619(A)(1)
Maop Established Date
2004-08-19 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Maop
Pressure Restriction Ind
No
Gas Required Odorized Ind
No
Pipeline Function
Transmission System
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Accident Identifier
Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Or Pack Calculations)
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Esd was caused by lightning strike, damaging valve solenoid
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Valve Left Or Placed In Wrong Position, But Not Resulting In An Overpressure
Operation Type
Valve Left Or Placed In Wrong Position, But Not Resulting In An Overpressure
Related Failure Follow Ind
Yes
Category Type
Routine Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
E**** R********
Preparer Title
Regulatory Compliance Specialist Sr.
Preparer Email
E****************@w*******.com
Preparer Telephone
713-303-9956
Local Contact Name
S**** D********
Local Contact Email
S**************@w*******.com
Local Contact Telephone
941-232-1488
Authorizer Name
J*** B***
Authorizer Title
Manager Pipeline Safety
Authorizer Telephone
337-317-9145
Authorizer Email
J********@w*******.com
Narrative
On wednesday, september 14th the annual esd test was performed at compressor station 430. Once completed the two technicians were putting the station back in service and were repressurizing the suction and discharge headers utilizing the 4" loading lines around the station side gates. Technician 1 was taking care of the suction header, and technician 2 was taking care of the discharge header. Once the valves were partially opened, and the lines were being pressured up technician 1 noticed a wasp nest near him and returned to his vehicle to grab a can of wasp spray. He sprayed down the nest and returned the can to his truck. He then proceeded to technician 2 to discuss the next steps in the procedure. The lines continued to pack up to line pressure. Technician 1 failed to return to and close the 4" loading line on the suction header. Both technicians continued and brought the station back into service. On saturday, september 17th a thunderstorm rolled through the area, and a lightning strike caused a station ebd. Gas control called technician 1 who was working on equipment at another station when pipeline control called him to make him aware of the blowdown event. The station was not online at the time, so the employee informed gas control he would swing by on his way home. The employee wrapped up what he was doing and logged in remotely to the station hmi and noticed only the suction header had blown down, but the transmitter was still showing 300 psi. Technician 1 recognized this was abnormal and called the manager of operations. The manager of operations logged into the security cameras and was able to determine that gas was still blowing from the suction line blowdown vent. This was approximately 30 minutes after the initial call that the station had blown down. Technician 1 started heading to the station but was an hour away, manager of operations called technician 2, and he also started heading to the station. Both techs arrived at station 430c at approximately the same time and found the 4" suction loading valve partially open from the esd test that was performed on wednesday. Gas vented for 90 minutes at 300psi for a total of 8.145mmscf the lightning strike had blown 2 fuses and burned up the solenoid on the suction blow-down valve, which is why it actuated and the discharge blowdown did not. Employees were not able to make repairs that evening as the thunderstorm continued with heavy rain and lightning. Employees returned the next morning and made repairs and put the station back in service. An investigation will be conducted and moving forward the loading valves on the station suction and discharge will be added to the safety critical device list and will have car seals installed that will require removal and installation anytime the valves are operated in order to confirm they are left in the correct position.
Report Received Date 2022-09-26 00:00:00
Iyear 2022
Report Number 20220103
Supplemental Number 37185
Report Type Supplemental Final
Operator Id 31565 PHMSA Enforcement
Name Gulfstream Management & Operating Services,llc
Operator Street Address 4610 Buckeye Rd
Operator City Name Palmetto
Operator State Abbreviation FL
Operator Postal Code 34221
Local Datetime 2022-09-17 14:00:00
Time Zone Eastern
Daylight Savings Ind Yes
Location Latitude 27.49957225 Google Maps OpenStreetMap
Location Longitude -81.27785236 Google Maps OpenStreetMap
Nrc Rpt Num 1347536 NRC Report How to search
Nrc Rpt Datetime 2022-09-17 16:11:00
Additional Nrc Report Numbers 1347582
Commodity Released Type Natural Gas
Unintentional Release 8145
Intentional Release 0
Accompanying Liquid 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Status When Identified Normal Operation, Includes Pauses During Maintenance
Shutdown Due Accident Ind No
Shutdown Explain Release Did Not Impact Pipeline Operations
Communication State Fed Ind No
Ignite Ind No
Num Pub Evacuated 0
Incident Identified Datetime 2022-09-17 14:00:00
On Site Datetime 2022-09-17 15:15:00
On Off Shore Onshore
Onshore State Abbreviation Fl
Onshore Postal Code 33870
Onshore City Name Not Within A Municipality
Onshore County Name Highlands County
Designated Location Milepost
Designated Name 521.5
Pipe Fac Name Compressor Station 430
Segment Name Ml 500
Federal No
Location Type Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
System Part Involved Onshore Compressor Station Equipment And Piping
Item Involved Esd System, But Excluding Product Drain Lines And Tubing
Installation Year 2008
Manufactured Year 2008
Material Involved Carbon Steel
Release Type Other
Release Type Details A Lighting Strike Caused The Esd Valve To Open, But There Was Also Operator Error By Leaving The Loading Line Partially Open During Esd Test Performed A Couple Of Days Earlier.
Class Location Type Class 1 Location
Could Be Hca No
Pir Radius 205
Heat Damage Ind No
Non Heat Damage Ind No
Did Occur In Mca Ind No
Est Cost Oper Paid 0
Est Cost Unintentional Release 63205
Est Cost Intentional Release 0
Est Cost Prop Damage 0
Est Cost Emergency 0
Est Cost Other 0
Gas Cost In Mcf 7.76
Prpty 63205
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Wildlife Impact Ind No
Accident Psig 300
Gas Flow In Pipe In Mcf 129600
Mop Psig 1480
Mop Cfr Section 192.619(A)(1) View CFR 49 §192
Maop Established Date 2004-08-19 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Maop
Pressure Restriction Ind No
Gas Required Odorized Ind No
Pipeline Function Transmission System
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Accident Identifier Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Or Pack Calculations)
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Esd was caused by lightning strike, damaging valve solenoid
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Valve Left Or Placed In Wrong Position, But Not Resulting In An Overpressure
Operation Type Valve Left Or Placed In Wrong Position, But Not Resulting In An Overpressure
Related Failure Follow Ind Yes
Category Type Routine Maintenance
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name E**** R********
Preparer Title Regulatory Compliance Specialist Sr.
Preparer Email E****************@w*******.com
Preparer Telephone 713-303-9956
Local Contact Name S**** D********
Local Contact Email S**************@w*******.com
Local Contact Telephone 941-232-1488
Authorizer Name J*** B***
Authorizer Title Manager Pipeline Safety
Authorizer Telephone 337-317-9145
Authorizer Email J********@w*******.com
Narrative On wednesday, september 14th the annual esd test was performed at compressor station 430. Once completed the two technicians were putting the station back in service and were repressurizing the suction and discharge headers utilizing the 4" loading lines around the station side gates. Technician 1 was taking care of the suction header, and technician 2 was taking care of the discharge header. Once the valves were partially opened, and the lines were being pressured up technician 1 noticed a wasp nest near him and returned to his vehicle to grab a can of wasp spray. He sprayed down the nest and returned the can to his truck. He then proceeded to technician 2 to discuss the next steps in the procedure. The lines continued to pack up to line pressure. Technician 1 failed to return to and close the 4" loading line on the suction header. Both technicians continued and brought the station back into service. On saturday, september 17th a thunderstorm rolled through the area, and a lightning strike caused a station ebd. Gas control called technician 1 who was working on equipment at another station when pipeline control called him to make him aware of the blowdown event. The station was not online at the time, so the employee informed gas control he would swing by on his way home. The employee wrapped up what he was doing and logged in remotely to the station hmi and noticed only the suction header had blown down, but the transmitter was still showing 300 psi. Technician 1 recognized this was abnormal and called the manager of operations. The manager of operations logged into the security cameras and was able to determine that gas was still blowing from the suction line blowdown vent. This was approximately 30 minutes after the initial call that the station had blown down. Technician 1 started heading to the station but was an hour away, manager of operations called technician 2, and he also started heading to the station. Both techs arrived at station 430c at approximately the same time and found the 4" suction loading valve partially open from the esd test that was performed on wednesday. Gas vented for 90 minutes at 300psi for a total of 8.145mmscf the lightning strike had blown 2 fuses and burned up the solenoid on the suction blow-down valve, which is why it actuated and the discharge blowdown did not. Employees were not able to make repairs that evening as the thunderstorm continued with heavy rain and lightning. Employees returned the next morning and made repairs and put the station back in service. An investigation will be conducted and moving forward the loading valves on the station suction and discharge will be added to the safety critical device list and will have car seals installed that will require removal and installation anytime the valves are operated in order to confirm they are left in the correct position.

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