GTG incident on 2022-07-14 — TX

Operator
Columbia Gulf Transmission, Llc
Cause
Equipment Failure
Commodity
Natural Gas
Program
GTG
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2022-07-14 03:17
Report number
Location
TX
Narrative
Columbia gulf transmission, llc operates and maintains clementsville compressor station located in liberty, kentucky. On thursday july 14th, 2022 the monitoring center called out station personnel to investigate the shutdown of 3 compressor units at the station after gas control had received unit fault indications. Station personnel arrived on site and discovered gas blowing at the side gate of the station, they then checked the hmi control panel and saw the 3 compressor units were still online and running and proceeded to shut those units down. The station personnel then went back to the hmi to review alarms and valve movements, at that point the blowdown had stopped. Other station technicians were called in to assist and after troubleshooting, discovered a shorted closed limit wire on valve actuator 206-1pv. The shorted wire tripped a 24vdc breaker that feeds power to discrete I/o modules, which also caused the comms to not function. After the repair of the shorted wire routine safety checks were completed which included a check of the esd system to ensure safety and reliability. All alarms were cleared at the control panel, functional tests were completed with no new errors generated to ensure normal operation of the three units. An investigation is still underway into the cause of the release. The calculated volume of gas released was estimated to be 8,072.6 mcf the chronology of events on july 14th, 2022 are as follows (all times were recorded in local central daylight saving time): - 3:17 am: a unit fault indication was received by tc gas control; - 3:50 am: tc operations personnel arrived at the site and local responders were at the site; - 4:04 am: tc regulatory compliance made a request for valve size, pressure, and time of release; - 5:31 am: tc monitoring center was notified of total gas lost, which at the time, was calculated to be 5792.8 mcf by tc operations manager; - 5:35 am: tc monitoring center notified tc regulatory compliance of total gas lost; - 5:38 am: national response center was notified of the incident; - 5:45 am: PHMSA accident investigation division was notified of the incident. The duration of the gas release was determined from our control systems to be 29 minutes. Inspections revealed that the main breaker powering the remote I/o panel that controls valve 206-1bd was tripped (cb244). Further investigation discovered damaged and shorted wiring feeding valve 206-1pv which was confirmed to be the cause of breaker cb244 faulting. Note regarding the revised time in question a4 above: in response to this question the time provided here is at the direction of PHMSA aid and is not an admission; we did not have sufficient information to determine we had a reportable incident until 05:31.
Detailed record list
Report Received Date
2022-08-11 00:00:00
Iyear
2022
Report Number
20220082
Supplemental Number
37470
Report Type
Supplemental Final
Operator Id
Name
Columbia Gulf Transmission, Llc
Operator Street Address
700 Louisiana St. Suite 700
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2022-07-14 03:17:00
Time Zone
Central
Daylight Savings Ind
Yes
Location Latitude
Location Longitude
Nrc Rpt Num
Nrc Rpt Datetime
2022-07-14 05:38:00
Additional Nrc Report Numbers
1341574
Commodity Released Type
Natural Gas
Unintentional Release
8072.6
Intentional Release
0
Accompanying Liquid
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Status When Identified
Normal Operation, Includes Pauses During Maintenance
Shutdown Due Accident Ind
No
Shutdown Explain
Gas Release Was Stopped; Cause Found And Corrected.
Communication State Fed Ind
Yes
Party Initiated Communication
Local/state/federal Emergency Responder
Initial Responder Com Datetime
2022-07-14 03:50:00
Ignite Ind
No
Num Pub Evacuated
0
Incident Identified Datetime
2022-07-14 03:17:00
On Site Datetime
2022-07-14 03:50:00
On Off Shore
Onshore
Onshore State Abbreviation
Ky
Onshore Postal Code
42539
Onshore City Name
Liberty
Onshore County Name
Casey
Designated Location
Not Applicable
Pipe Fac Name
Clementsville Compressor Station
Segment Name
Valve 206-1bd
Federal
No
Location Type
Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
System Part Involved
Onshore Compressor Station Equipment And Piping
Item Involved
Esd System, But Excluding Product Drain Lines And Tubing
Installation Year
Unknown
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Other
Release Type Details
Shorted Wire On Valve Operator (206-1pv) Caused Control Voltage To Drop Out That Held 6 Inch Blowdown Valve (206-1bd) Open Resulting Gas Release.
Class Location Type
Class 1 Location
Could Be Hca
No
Pir Radius
517
Heat Damage Ind
No
Non Heat Damage Ind
No
Did Occur In Mca Ind
No
Est Cost Oper Paid
0
Est Cost Unintentional Release
71200
Est Cost Intentional Release
0
Est Cost Prop Damage
0
Est Cost Emergency
4500
Est Cost Other
0
Gas Cost In Mcf
8.82
Prpty
75700
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Wildlife Impact Ind
No
Accident Psig
815
Gas Flow In Pipe In Mcf
420000
Mop Psig
975
Mop Cfr Section
Mop Cfr Section Details
Ansi Rated 600 Valve; Mfg Date Unknown, Date 2b Is Apprx
Maop Established Date
1977-07-01 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Maop
Pressure Restriction Ind
No
Gas Required Odorized Ind
No
Pipeline Function
Transmission System
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Accident Identifier
Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Or Pack Calculations)
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Malfunction Of Control/relief Equipment
Eq Failure Type
Malfunction Of Control/relief Equipment
Relief Valve Ind
Yes
Other Control Relief Ind
Yes
Other Control Relief Details
It Was Determined That A Shorted Closed Limit Wire On A Valve Actuator (206 1pv) Caused Blowdown Valve (206 1bd) To Remain Open; Remedying This Short Corrected The Malfunction, Ending The Incident.
Eq Additional Other Ind
Yes
Preparer Name
B** H*****
Preparer Title
Compliance Specialist
Preparer Email
B*********@t*******.com
Preparer Telephone
304-539-9311
Authorizer Name
P*** S******
Authorizer Title
Manager
Authorizer Telephone
304-550-4866
Authorizer Email
P***********@t*******.com
Narrative
Columbia gulf transmission, llc operates and maintains clementsville compressor station located in liberty, kentucky. On thursday july 14th, 2022 the monitoring center called out station personnel to investigate the shutdown of 3 compressor units at the station after gas control had received unit fault indications. Station personnel arrived on site and discovered gas blowing at the side gate of the station, they then checked the hmi control panel and saw the 3 compressor units were still online and running and proceeded to shut those units down. The station personnel then went back to the hmi to review alarms and valve movements, at that point the blowdown had stopped. Other station technicians were called in to assist and after troubleshooting, discovered a shorted closed limit wire on valve actuator 206-1pv. The shorted wire tripped a 24vdc breaker that feeds power to discrete I/o modules, which also caused the comms to not function. After the repair of the shorted wire routine safety checks were completed which included a check of the esd system to ensure safety and reliability. All alarms were cleared at the control panel, functional tests were completed with no new errors generated to ensure normal operation of the three units. An investigation is still underway into the cause of the release. The calculated volume of gas released was estimated to be 8,072.6 mcf the chronology of events on july 14th, 2022 are as follows (all times were recorded in local central daylight saving time): - 3:17 am: a unit fault indication was received by tc gas control; - 3:50 am: tc operations personnel arrived at the site and local responders were at the site; - 4:04 am: tc regulatory compliance made a request for valve size, pressure, and time of release; - 5:31 am: tc monitoring center was notified of total gas lost, which at the time, was calculated to be 5792.8 mcf by tc operations manager; - 5:35 am: tc monitoring center notified tc regulatory compliance of total gas lost; - 5:38 am: national response center was notified of the incident; - 5:45 am: PHMSA accident investigation division was notified of the incident. The duration of the gas release was determined from our control systems to be 29 minutes. Inspections revealed that the main breaker powering the remote I/o panel that controls valve 206-1bd was tripped (cb244). Further investigation discovered damaged and shorted wiring feeding valve 206-1pv which was confirmed to be the cause of breaker cb244 faulting. Note regarding the revised time in question a4 above: in response to this question the time provided here is at the direction of PHMSA aid and is not an admission; we did not have sufficient information to determine we had a reportable incident until 05:31.
Report Received Date 2022-08-11 00:00:00
Iyear 2022
Report Number 20220082
Supplemental Number 37470
Report Type Supplemental Final
Operator Id 2620 PHMSA Enforcement
Name Columbia Gulf Transmission, Llc
Operator Street Address 700 Louisiana St. Suite 700
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2022-07-14 03:17:00
Time Zone Central
Daylight Savings Ind Yes
Location Latitude 37.308972 Google Maps OpenStreetMap
Location Longitude -85.06277 Google Maps OpenStreetMap
Nrc Rpt Num 1341463 NRC Report How to search
Nrc Rpt Datetime 2022-07-14 05:38:00
Additional Nrc Report Numbers 1341574
Commodity Released Type Natural Gas
Unintentional Release 8072.6
Intentional Release 0
Accompanying Liquid 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Status When Identified Normal Operation, Includes Pauses During Maintenance
Shutdown Due Accident Ind No
Shutdown Explain Gas Release Was Stopped; Cause Found And Corrected.
Communication State Fed Ind Yes
Party Initiated Communication Local/state/federal Emergency Responder
Initial Responder Com Datetime 2022-07-14 03:50:00
Ignite Ind No
Num Pub Evacuated 0
Incident Identified Datetime 2022-07-14 03:17:00
On Site Datetime 2022-07-14 03:50:00
On Off Shore Onshore
Onshore State Abbreviation Ky
Onshore Postal Code 42539
Onshore City Name Liberty
Onshore County Name Casey
Designated Location Not Applicable
Pipe Fac Name Clementsville Compressor Station
Segment Name Valve 206-1bd
Federal No
Location Type Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
System Part Involved Onshore Compressor Station Equipment And Piping
Item Involved Esd System, But Excluding Product Drain Lines And Tubing
Installation Year Unknown
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Other
Release Type Details Shorted Wire On Valve Operator (206-1pv) Caused Control Voltage To Drop Out That Held 6 Inch Blowdown Valve (206-1bd) Open Resulting Gas Release.
Class Location Type Class 1 Location
Could Be Hca No
Pir Radius 517
Heat Damage Ind No
Non Heat Damage Ind No
Did Occur In Mca Ind No
Est Cost Oper Paid 0
Est Cost Unintentional Release 71200
Est Cost Intentional Release 0
Est Cost Prop Damage 0
Est Cost Emergency 4500
Est Cost Other 0
Gas Cost In Mcf 8.82
Prpty 75700
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Wildlife Impact Ind No
Accident Psig 815
Gas Flow In Pipe In Mcf 420000
Mop Psig 975
Mop Cfr Section Other View CFR 49 §192
Mop Cfr Section Details Ansi Rated 600 Valve; Mfg Date Unknown, Date 2b Is Apprx
Maop Established Date 1977-07-01 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Maop
Pressure Restriction Ind No
Gas Required Odorized Ind No
Pipeline Function Transmission System
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Accident Identifier Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Or Pack Calculations)
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Malfunction Of Control/relief Equipment
Eq Failure Type Malfunction Of Control/relief Equipment
Relief Valve Ind Yes
Other Control Relief Ind Yes
Other Control Relief Details It Was Determined That A Shorted Closed Limit Wire On A Valve Actuator (206 1pv) Caused Blowdown Valve (206 1bd) To Remain Open; Remedying This Short Corrected The Malfunction, Ending The Incident.
Eq Additional Other Ind Yes
Preparer Name B** H*****
Preparer Title Compliance Specialist
Preparer Email B*********@t*******.com
Preparer Telephone 304-539-9311
Authorizer Name P*** S******
Authorizer Title Manager
Authorizer Telephone 304-550-4866
Authorizer Email P***********@t*******.com
Narrative Columbia gulf transmission, llc operates and maintains clementsville compressor station located in liberty, kentucky. On thursday july 14th, 2022 the monitoring center called out station personnel to investigate the shutdown of 3 compressor units at the station after gas control had received unit fault indications. Station personnel arrived on site and discovered gas blowing at the side gate of the station, they then checked the hmi control panel and saw the 3 compressor units were still online and running and proceeded to shut those units down. The station personnel then went back to the hmi to review alarms and valve movements, at that point the blowdown had stopped. Other station technicians were called in to assist and after troubleshooting, discovered a shorted closed limit wire on valve actuator 206-1pv. The shorted wire tripped a 24vdc breaker that feeds power to discrete I/o modules, which also caused the comms to not function. After the repair of the shorted wire routine safety checks were completed which included a check of the esd system to ensure safety and reliability. All alarms were cleared at the control panel, functional tests were completed with no new errors generated to ensure normal operation of the three units. An investigation is still underway into the cause of the release. The calculated volume of gas released was estimated to be 8,072.6 mcf the chronology of events on july 14th, 2022 are as follows (all times were recorded in local central daylight saving time): - 3:17 am: a unit fault indication was received by tc gas control; - 3:50 am: tc operations personnel arrived at the site and local responders were at the site; - 4:04 am: tc regulatory compliance made a request for valve size, pressure, and time of release; - 5:31 am: tc monitoring center was notified of total gas lost, which at the time, was calculated to be 5792.8 mcf by tc operations manager; - 5:35 am: tc monitoring center notified tc regulatory compliance of total gas lost; - 5:38 am: national response center was notified of the incident; - 5:45 am: PHMSA accident investigation division was notified of the incident. The duration of the gas release was determined from our control systems to be 29 minutes. Inspections revealed that the main breaker powering the remote I/o panel that controls valve 206-1bd was tripped (cb244). Further investigation discovered damaged and shorted wiring feeding valve 206-1pv which was confirmed to be the cause of breaker cb244 faulting. Note regarding the revised time in question a4 above: in response to this question the time provided here is at the direction of PHMSA aid and is not an admission; we did not have sufficient information to determine we had a reportable incident until 05:31.

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