HL incident on 2021-11-30 — AK

Operator
Hilcorp North Slope, Llc
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$150,000
Incident datetime
2021-11-30 04:05
Report number
Location
AK
Narrative
A pipeline operator found a pinhole leak in the ot-12 pipeline during routine operations and maintenance activities and shut-in the pipeline at 4:22 am on november 30, 2021. Notice to nrc was made at 5:13 am. The pinhole leak was located on aboveground pig receiver inlet piping located in module 4913 at greater prudhoe bay - flow station 1. The pinhole leak was at 6 o'clock on a 90-degree, 3-d bend that is constructed of .500-inch, x60 pipe, with a 12-inch nominal diameter. Due to the leak, controllers shut down and depressurized the pipeline. Once safe to do so, operators applied a temporary repair per manufacturers instructions. The pipeline was restarted at 4:50 am on december 1. A permanent repair is under design and will be executed as soon as winter freeze conditions diminish. The estimated leak time was less than one hour, during which 70-gallons of crude oil leaked into module 4913. The module contained the crude oil with the exception of a small quantity that became trapped in an insulation soffit. The small quantity of crude oil that was trapped in the insulation soffit dripped to the gravel pad below the module. Twenty-five yards of potentially contaminated gravel was removed from the pad for remediation.
Detailed record list
Report Received Date
2021-12-21 00:00:00
Iyear
2021
Report Number
20210350
Supplemental Number
36317
Report Type
Supplemental Final
Operator Id
Name
Hilcorp North Slope, Llc
Operator Street Address
3800 Centerpoint Drive Suite 1400
Operator City Name
Anchorage
Operator State Abbreviation
AK
Operator Postal Code
99503
Local Datetime
2021-11-30 04:22:00
Time Zone
Alaska
Daylight Savings Ind
Yes
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
1.6
Recovered Bbls
1.5
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Ground Patrol By Operator Or Its Contractor
Operator Type
Operator Employee
Incident Identified Datetime
2021-11-30 04:05:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Status When Identified
Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2021-11-30 04:22:00
Restart Datetime
2021-12-01 04:50:00
Communication State Fed Ind
No
On Site Datetime
2021-11-30 04:05:00
Confirmed Discovery Datetime
2021-11-30 04:22:00
Nrc Rpt Datetime
2021-11-30 05:13:00
Nrc Rpt Num
Additional Nrc Report Numbers
1323265
Ignite Ind
No
Upstream Action Taken
Operational Control
Upstream Oprtnl Cntrl Detail
Crude Oil At Production Facility Was Diverted To Production Slop Tank.
Downstream Action Taken
Valve Closure
Downstream Vlv Close Datetime
2021-11-30 04:24:00
Downstream Valve Type Ind
Automatic
Notify Qualified Indiv Ind
Yes
Qualified Indiv Notif Datetime
2021-11-30 04:27:00
Oil Spill Removal Org Ind
Yes
Osro Activated Datetime
2021-11-30 04:27:00
Osro Arrived On Site Dt
11/30/2021 5:00
Num Pub Evacuated
0
Pipe Fac Name
Flow Station 1
Segment Name
Otl 12
Onshore State Abbreviation
Ak
Onshore Postal Code
99734
Onshore City Name
Deadhorse
Onshore County Name
North Slope Borough
Designated Location
Survey Station No.
Designated Name
Mod 4913
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Inside A Building
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Puddle Weld Ind
No
Pipe Diameter
12
Pipe Wall Thickness
0.5
Pipe Smys
60000
Pipe Specification
5l X60
Pipe Seam Type
Seamless
Pipe Manufacturer
Shaw Naptech, Inc
Pipe Coating Type
Other
Pipe Coating Details
Inorganic Zinc
Coating Applied Ind
No
Installation Year
2008
Manufactured Year
2007
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
100
Est Cost Prop Damage
150000
Est Cost Emergency
50000
Est Cost Environmental
10000
Est Cost Other
0
Prpty
210100
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
99
Mop Psig
740
Mop Cfr Section
Component Design Pressure �195.406(A)(2)
Maop Established Date
2021-08-26 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The control room was not involved in the detection of the leak and the event was not related to operator error.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Microbiological Ind
Yes
Int Field Exam Basis Ind
Yes
Int Elbow Loc Ind
Yes
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Yes
Corrosion Coupons
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Axial Recent Year
2017
Axial Rcnt Propul Method
Free Swimming
Axial Rcnt Attuned Detect
Metal Loss
Axial Rcnt Atnd Dtct Metal
High Resolution
Axial Previous Year
2012
Axial Prev Propul Method
Free Swimming
Axial Prev Attuned Detect
Metal Loss
Axial Prev Atnd Dtct Metal
High Resolution
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2008
Hydrtst Most Rcnt Pressure
1015
Direct Asmnt Conducted
No
Non Destructive Exam Ind
Yes
Exm Other Type
Digital Radiography
Exm Other Rcnt Year
2013
Exm Other Rcnt Ind
Yes
Preparer Name
J***** S*****
Preparer Title
Compliance Specialist
Preparer Email
J******@h******.com
Preparer Telephone
(907) 777-8538
Prepared Date
2022-02-07 00:00:00
Authorizer Name
B******* W*****
Authorizer Telephone
(907) 777-8447
Authorizer Title
Pipeline Risk And Compliance Manager
Authorizer Email
B******@h******.com
Narrative
A pipeline operator found a pinhole leak in the ot-12 pipeline during routine operations and maintenance activities and shut-in the pipeline at 4:22 am on november 30, 2021. Notice to nrc was made at 5:13 am. The pinhole leak was located on aboveground pig receiver inlet piping located in module 4913 at greater prudhoe bay - flow station 1. The pinhole leak was at 6 o'clock on a 90-degree, 3-d bend that is constructed of .500-inch, x60 pipe, with a 12-inch nominal diameter. Due to the leak, controllers shut down and depressurized the pipeline. Once safe to do so, operators applied a temporary repair per manufacturers instructions. The pipeline was restarted at 4:50 am on december 1. A permanent repair is under design and will be executed as soon as winter freeze conditions diminish. The estimated leak time was less than one hour, during which 70-gallons of crude oil leaked into module 4913. The module contained the crude oil with the exception of a small quantity that became trapped in an insulation soffit. The small quantity of crude oil that was trapped in the insulation soffit dripped to the gravel pad below the module. Twenty-five yards of potentially contaminated gravel was removed from the pad for remediation.
Report Received Date 2021-12-21 00:00:00
Iyear 2021
Report Number 20210350
Supplemental Number 36317
Report Type Supplemental Final
Operator Id 1541 PHMSA Enforcement
Name Hilcorp North Slope, Llc
Operator Street Address 3800 Centerpoint Drive Suite 1400
Operator City Name Anchorage
Operator State Abbreviation AK
Operator Postal Code 99503
Local Datetime 2021-11-30 04:22:00
Time Zone Alaska
Daylight Savings Ind Yes
Location Latitude 70.25722 Google Maps OpenStreetMap
Location Longitude -148.4358 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 1.6
Recovered Bbls 1.5
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Ground Patrol By Operator Or Its Contractor
Operator Type Operator Employee
Incident Identified Datetime 2021-11-30 04:05:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Status When Identified Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind Yes
Shutdown Datetime 2021-11-30 04:22:00
Restart Datetime 2021-12-01 04:50:00
Communication State Fed Ind No
On Site Datetime 2021-11-30 04:05:00
Confirmed Discovery Datetime 2021-11-30 04:22:00
Nrc Rpt Datetime 2021-11-30 05:13:00
Nrc Rpt Num 1323189 NRC Report How to search
Additional Nrc Report Numbers 1323265
Ignite Ind No
Upstream Action Taken Operational Control
Upstream Oprtnl Cntrl Detail Crude Oil At Production Facility Was Diverted To Production Slop Tank.
Downstream Action Taken Valve Closure
Downstream Vlv Close Datetime 2021-11-30 04:24:00
Downstream Valve Type Ind Automatic
Notify Qualified Indiv Ind Yes
Qualified Indiv Notif Datetime 2021-11-30 04:27:00
Oil Spill Removal Org Ind Yes
Osro Activated Datetime 2021-11-30 04:27:00
Osro Arrived On Site Dt 11/30/2021 5:00
Num Pub Evacuated 0
Pipe Fac Name Flow Station 1
Segment Name Otl 12
Onshore State Abbreviation Ak
Onshore Postal Code 99734
Onshore City Name Deadhorse
Onshore County Name North Slope Borough
Designated Location Survey Station No.
Designated Name Mod 4913
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Inside A Building
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Puddle Weld Ind No
Pipe Diameter 12
Pipe Wall Thickness 0.5
Pipe Smys 60000
Pipe Specification 5l X60
Pipe Seam Type Seamless
Pipe Manufacturer Shaw Naptech, Inc
Pipe Coating Type Other
Pipe Coating Details Inorganic Zinc
Coating Applied Ind No
Installation Year 2008
Manufactured Year 2007
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 100
Est Cost Prop Damage 150000
Est Cost Emergency 50000
Est Cost Environmental 10000
Est Cost Other 0
Prpty 210100
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 99
Mop Psig 740
Mop Cfr Section Component Design Pressure �195.406(A)(2) View CFR 49 §192
Maop Established Date 2021-08-26 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The control room was not involved in the detection of the leak and the event was not related to operator error.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Microbiological Ind Yes
Int Field Exam Basis Ind Yes
Int Elbow Loc Ind Yes
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Yes
Corrosion Coupons Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Axial Recent Year 2017
Axial Rcnt Propul Method Free Swimming
Axial Rcnt Attuned Detect Metal Loss
Axial Rcnt Atnd Dtct Metal High Resolution
Axial Previous Year 2012
Axial Prev Propul Method Free Swimming
Axial Prev Attuned Detect Metal Loss
Axial Prev Atnd Dtct Metal High Resolution
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2008
Hydrtst Most Rcnt Pressure 1015
Direct Asmnt Conducted No
Non Destructive Exam Ind Yes
Exm Other Type Digital Radiography
Exm Other Rcnt Year 2013
Exm Other Rcnt Ind Yes
Preparer Name J***** S*****
Preparer Title Compliance Specialist
Preparer Email J******@h******.com
Preparer Telephone (907) 777-8538
Prepared Date 2022-02-07 00:00:00
Authorizer Name B******* W*****
Authorizer Telephone (907) 777-8447
Authorizer Title Pipeline Risk And Compliance Manager
Authorizer Email B******@h******.com
Narrative A pipeline operator found a pinhole leak in the ot-12 pipeline during routine operations and maintenance activities and shut-in the pipeline at 4:22 am on november 30, 2021. Notice to nrc was made at 5:13 am. The pinhole leak was located on aboveground pig receiver inlet piping located in module 4913 at greater prudhoe bay - flow station 1. The pinhole leak was at 6 o'clock on a 90-degree, 3-d bend that is constructed of .500-inch, x60 pipe, with a 12-inch nominal diameter. Due to the leak, controllers shut down and depressurized the pipeline. Once safe to do so, operators applied a temporary repair per manufacturers instructions. The pipeline was restarted at 4:50 am on december 1. A permanent repair is under design and will be executed as soon as winter freeze conditions diminish. The estimated leak time was less than one hour, during which 70-gallons of crude oil leaked into module 4913. The module contained the crude oil with the exception of a small quantity that became trapped in an insulation soffit. The small quantity of crude oil that was trapped in the insulation soffit dripped to the gravel pad below the module. Twenty-five yards of potentially contaminated gravel was removed from the pad for remediation.

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