HL incident on 2021-11-08 — TX

Operator
Exxonmobil Pipeline Co
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$12,029
Incident datetime
2021-11-08 17:20
Report number
Location
TX
Narrative
Timeline: on monday, 8 november 2021 at approximately 17:20, operations dispatched a crew to aldine station due to unrelated activities and discovered moist soil between slop tank #2238 and tank #2064. Background information: the release occurred on the 2" sump discharge line just inside of the dike wall near tank #2238. The pipe was nps 2, standard wall (0.154"), erw of unknown grade with coal tar coating that was installed in 1966. The release occurred at the 3 o'clock location of the pipe. The pressure in the sump discharge line at the time of the release was approximately 10 psi due to slop tank head pressure. A two foot section of the sump discharge line where the release occurred was sectioned from the line by cold cut and sent to a laboratory for examination. Release volume calculations: the release volume was calculated by engineering to be 57 bbl. Based upon slop tank gauge data collected from scada. Metallurgical failure mechanism: the sump discharge line failed due to internal corrosion. The failure likely initiated as a pit and grew until through wall. There was no evidence of significant external corrosion. Cathodic protection readings for the area were confirmed to be adequate. Prevention of reoccurrence: this sump discharge line is out of service to be replaced. 5/26/2022 - created supplemental final report with update for additional questions and updated the costs for the release.
Detailed record list
Report Received Date
2021-12-06 00:00:00
Iyear
2021
Report Number
20210344
Supplemental Number
36701
Report Type
Supplemental Final
Operator Id
Name
Exxonmobil Pipeline Co
Operator Street Address
22777 Springwoods Village Parkway E2.2b-Emp
Operator City Name
Spring
Operator State Abbreviation
TX
Operator Postal Code
77389
Local Datetime
2021-11-08 17:20:00
Time Zone
Central
Daylight Savings Ind
No
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
57
Recovered Bbls
32
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2021-11-08 17:20:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Status When Identified
Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2021-11-08 17:25:00
Restart Datetime
2021-11-09 08:10:00
Communication State Fed Ind
Yes
Party Initiated Communication
Operator
Initial Responder Com Datetime
2021-11-08 18:09:00
On Site Datetime
2021-11-08 17:20:00
Confirmed Discovery Datetime
2021-11-08 17:20:00
Nrc Rpt Datetime
2021-11-08 18:10:00
Nrc Rpt Num
Additional Nrc Report Numbers
1321682
Ignite Ind
No
Notify Qualified Indiv Ind
Yes
Qualified Indiv Notif Datetime
2021-11-08 17:15:00
Oil Spill Removal Org Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Aldine Station
Segment Name
Aldine Station
Onshore State Abbreviation
Tx
Onshore Postal Code
77037
Onshore City Name
Houston
Onshore County Name
Harris
Designated Location
Milepost
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
24
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Drain Lines
Installation Year
1966
Manufactured Year
1966
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
668
Est Cost Prop Damage
12029
Est Cost Emergency
2500
Est Cost Environmental
170000
Est Cost Other
7683
Est Cost Other Details
Cost Of Temporary Operations Including A Frac Tank And Temporary Piping.
Prpty
192880
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
0
Num Resident Building Affctd
0
Num Business Building Affctd
0
Accident Psig
10
Mop Psig
275
Mop Cfr Section
Component Design Pressure �195.406(A)(2)
Maop Established Date
2014-01-26 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
Yes
Cpm In Place Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest No Schedule Ind
Yes
Invest No Schedule Ind Details
There Were No Contributing Factors For This Accident Related To The Controller
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Water Acid Ind
Yes
Int Metallurgical Basis Ind
Yes
Int Other Loc Ind
Yes
Corrosion Location Details
3:00 Position Of Pipe
Corrosion Inhibitors
No
Corrosion Lining
No
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Preparer Name
R***** P S**********
Preparer Title
Pipeline Safety Advisor
Preparer Email
R*******************@e*********.com
Preparer Telephone
832-625-3838
Prepared Date
2022-05-26 00:00:00
Authorizer Name
C******* B H********
Authorizer Telephone
832-624-7920
Authorizer Title
Empco Sshe Manager
Authorizer Email
C*******************@e*********.com
Narrative
Timeline: on monday, 8 november 2021 at approximately 17:20, operations dispatched a crew to aldine station due to unrelated activities and discovered moist soil between slop tank #2238 and tank #2064. Background information: the release occurred on the 2" sump discharge line just inside of the dike wall near tank #2238. The pipe was nps 2, standard wall (0.154"), erw of unknown grade with coal tar coating that was installed in 1966. The release occurred at the 3 o'clock location of the pipe. The pressure in the sump discharge line at the time of the release was approximately 10 psi due to slop tank head pressure. A two foot section of the sump discharge line where the release occurred was sectioned from the line by cold cut and sent to a laboratory for examination. Release volume calculations: the release volume was calculated by engineering to be 57 bbl. Based upon slop tank gauge data collected from scada. Metallurgical failure mechanism: the sump discharge line failed due to internal corrosion. The failure likely initiated as a pit and grew until through wall. There was no evidence of significant external corrosion. Cathodic protection readings for the area were confirmed to be adequate. Prevention of reoccurrence: this sump discharge line is out of service to be replaced. 5/26/2022 - created supplemental final report with update for additional questions and updated the costs for the release.
Report Received Date 2021-12-06 00:00:00
Iyear 2021
Report Number 20210344
Supplemental Number 36701
Report Type Supplemental Final
Operator Id 4906 PHMSA Enforcement
Name Exxonmobil Pipeline Co
Operator Street Address 22777 Springwoods Village Parkway E2.2b-Emp
Operator City Name Spring
Operator State Abbreviation TX
Operator Postal Code 77389
Local Datetime 2021-11-08 17:20:00
Time Zone Central
Daylight Savings Ind No
Location Latitude 29.886246 Google Maps OpenStreetMap
Location Longitude -95.374234 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 57
Recovered Bbls 32
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2021-11-08 17:20:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Status When Identified Normal Operation, Includes Pauses Between Batches And During Maintenance
Shutdown Due Accident Ind Yes
Shutdown Datetime 2021-11-08 17:25:00
Restart Datetime 2021-11-09 08:10:00
Communication State Fed Ind Yes
Party Initiated Communication Operator
Initial Responder Com Datetime 2021-11-08 18:09:00
On Site Datetime 2021-11-08 17:20:00
Confirmed Discovery Datetime 2021-11-08 17:20:00
Nrc Rpt Datetime 2021-11-08 18:10:00
Nrc Rpt Num 1321500 NRC Report How to search
Additional Nrc Report Numbers 1321682
Ignite Ind No
Notify Qualified Indiv Ind Yes
Qualified Indiv Notif Datetime 2021-11-08 17:15:00
Oil Spill Removal Org Ind No
Num Pub Evacuated 0
Pipe Fac Name Aldine Station
Segment Name Aldine Station
Onshore State Abbreviation Tx
Onshore Postal Code 77037
Onshore City Name Houston
Onshore County Name Harris
Designated Location Milepost
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 24
Crossing No
Pipe Facility Type Intrastate
Item Involved Drain Lines
Installation Year 1966
Manufactured Year 1966
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 668
Est Cost Prop Damage 12029
Est Cost Emergency 2500
Est Cost Environmental 170000
Est Cost Other 7683
Est Cost Other Details Cost Of Temporary Operations Including A Frac Tank And Temporary Piping.
Prpty 192880
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 0
Num Resident Building Affctd 0
Num Business Building Affctd 0
Accident Psig 10
Mop Psig 275
Mop Cfr Section Component Design Pressure �195.406(A)(2) View CFR 49 §192
Maop Established Date 2014-01-26 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind Yes
Cpm In Place Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest No Schedule Ind Yes
Invest No Schedule Ind Details There Were No Contributing Factors For This Accident Related To The Controller
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Water Acid Ind Yes
Int Metallurgical Basis Ind Yes
Int Other Loc Ind Yes
Corrosion Location Details 3:00 Position Of Pipe
Corrosion Inhibitors No
Corrosion Lining No
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Preparer Name R***** P S**********
Preparer Title Pipeline Safety Advisor
Preparer Email R*******************@e*********.com
Preparer Telephone 832-625-3838
Prepared Date 2022-05-26 00:00:00
Authorizer Name C******* B H********
Authorizer Telephone 832-624-7920
Authorizer Title Empco Sshe Manager
Authorizer Email C*******************@e*********.com
Narrative Timeline: on monday, 8 november 2021 at approximately 17:20, operations dispatched a crew to aldine station due to unrelated activities and discovered moist soil between slop tank #2238 and tank #2064. Background information: the release occurred on the 2" sump discharge line just inside of the dike wall near tank #2238. The pipe was nps 2, standard wall (0.154"), erw of unknown grade with coal tar coating that was installed in 1966. The release occurred at the 3 o'clock location of the pipe. The pressure in the sump discharge line at the time of the release was approximately 10 psi due to slop tank head pressure. A two foot section of the sump discharge line where the release occurred was sectioned from the line by cold cut and sent to a laboratory for examination. Release volume calculations: the release volume was calculated by engineering to be 57 bbl. Based upon slop tank gauge data collected from scada. Metallurgical failure mechanism: the sump discharge line failed due to internal corrosion. The failure likely initiated as a pit and grew until through wall. There was no evidence of significant external corrosion. Cathodic protection readings for the area were confirmed to be adequate. Prevention of reoccurrence: this sump discharge line is out of service to be replaced. 5/26/2022 - created supplemental final report with update for additional questions and updated the costs for the release.

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