HL incident on 2021-07-03 — PA

Operator
Buckeye Partners, Lp
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$15,000
Incident datetime
2021-07-03 11:15
Report number
Location
PA
Narrative
On 7/3/2021 at approximately 11:15 et local field personnel discovered a release of product near the transmix skid while conducting rounds. The skid was immediately shut down and isolated. Upon further investigation it was discovered the stainless steel flex hose connected to the discharge side of the transmix pump had a hairline crack. All internal notifications were made, no external notifications were needed. All product was contained in secondary containment on operator owned property. All free standing product was cleaned up and affected stone removed. The transmix skid is currently locked out and tagged out and pump has been removed and isolated. Further evaluation is being conducted on vibration analysis. A final report will be submitted after further evaluation. 9/7/2021 the transmix skid has been disabled and will not be returned to service until a new pump is installed.
Detailed record list
Report Received Date
2021-07-27 00:00:00
Iyear
2021
Report Number
20210215
Supplemental Number
35717
Report Type
Supplemental Final
Operator Id
Name
Buckeye Partners, Lp
Operator Street Address
The Buckeye Building 6161 Hamilton Boulevar
Operator City Name
Allentown
Operator State Abbreviation
PA
Operator Postal Code
18106
Local Datetime
2021-07-03 11:15:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls
0.2
Recovered Bbls
0.2
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2021-07-03 11:15:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Transmix Injection Skid Was Shut Down By Local Operations Not Entire Pipeline
On Site Datetime
2021-07-03 11:15:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Macungie Station
Segment Name
Macungie Station Transmix Injection System
Onshore State Abbreviation
Pa
Onshore Postal Code
18062
Onshore City Name
Macungie
Onshore County Name
Lehigh
Designated Location
Milepost/valve Station
Designated Name
Macungie Stat
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Auxiliary Piping (E.g. Drain Lines)
Installation Year
2021
Material Involved
Material Other Than Carbon Steel
Material Details
Stainless Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Usa Ecological Ind
Yes
Usa Ecological Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
16
Est Cost Prop Damage
15000
Est Cost Emergency
100
Est Cost Environmental
0
Est Cost Other
700
Est Cost Other Details
Approximately $700.00 Labor Cost; No Vac Truck Needed
Prpty
15816
Accident Psig
83.6
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The release was of minimal volume and not detectable through mechanical means.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Other Equipment Failure
Eq Failure Type
Other Equipment Failure
Failure Details
Stainless Steel Flex Hose Formed A Hairline Crack
Additional Vibration Ind
Yes
Preparer Name
D*** C*****
Preparer Title
Sr Regional Compliance Specialist
Preparer Email
D******@b******.com
Preparer Telephone
484-707-1426
Prepared Date
2021-09-07 00:00:00
Authorizer Name
C****** P********
Authorizer Telephone
610-904-4113
Authorizer Title
Director Regulatory Compliance
Authorizer Email
C*********@b******.com
Narrative
On 7/3/2021 at approximately 11:15 et local field personnel discovered a release of product near the transmix skid while conducting rounds. The skid was immediately shut down and isolated. Upon further investigation it was discovered the stainless steel flex hose connected to the discharge side of the transmix pump had a hairline crack. All internal notifications were made, no external notifications were needed. All product was contained in secondary containment on operator owned property. All free standing product was cleaned up and affected stone removed. The transmix skid is currently locked out and tagged out and pump has been removed and isolated. Further evaluation is being conducted on vibration analysis. A final report will be submitted after further evaluation. 9/7/2021 the transmix skid has been disabled and will not be returned to service until a new pump is installed.
Report Received Date 2021-07-27 00:00:00
Iyear 2021
Report Number 20210215
Supplemental Number 35717
Report Type Supplemental Final
Operator Id 1845 PHMSA Enforcement
Name Buckeye Partners, Lp
Operator Street Address The Buckeye Building 6161 Hamilton Boulevar
Operator City Name Allentown
Operator State Abbreviation PA
Operator Postal Code 18106
Local Datetime 2021-07-03 11:15:00
Location Latitude 40.519369 Google Maps OpenStreetMap
Location Longitude -75.53421 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls 0.2
Recovered Bbls 0.2
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2021-07-03 11:15:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Transmix Injection Skid Was Shut Down By Local Operations Not Entire Pipeline
On Site Datetime 2021-07-03 11:15:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Macungie Station
Segment Name Macungie Station Transmix Injection System
Onshore State Abbreviation Pa
Onshore Postal Code 18062
Onshore City Name Macungie
Onshore County Name Lehigh
Designated Location Milepost/valve Station
Designated Name Macungie Stat
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Auxiliary Piping (E.g. Drain Lines)
Installation Year 2021
Material Involved Material Other Than Carbon Steel
Material Details Stainless Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Usa Ecological Ind Yes
Usa Ecological Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 16
Est Cost Prop Damage 15000
Est Cost Emergency 100
Est Cost Environmental 0
Est Cost Other 700
Est Cost Other Details Approximately $700.00 Labor Cost; No Vac Truck Needed
Prpty 15816
Accident Psig 83.6
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The release was of minimal volume and not detectable through mechanical means.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Other Equipment Failure
Eq Failure Type Other Equipment Failure
Failure Details Stainless Steel Flex Hose Formed A Hairline Crack
Additional Vibration Ind Yes
Preparer Name D*** C*****
Preparer Title Sr Regional Compliance Specialist
Preparer Email D******@b******.com
Preparer Telephone 484-707-1426
Prepared Date 2021-09-07 00:00:00
Authorizer Name C****** P********
Authorizer Telephone 610-904-4113
Authorizer Title Director Regulatory Compliance
Authorizer Email C*********@b******.com
Narrative On 7/3/2021 at approximately 11:15 et local field personnel discovered a release of product near the transmix skid while conducting rounds. The skid was immediately shut down and isolated. Upon further investigation it was discovered the stainless steel flex hose connected to the discharge side of the transmix pump had a hairline crack. All internal notifications were made, no external notifications were needed. All product was contained in secondary containment on operator owned property. All free standing product was cleaned up and affected stone removed. The transmix skid is currently locked out and tagged out and pump has been removed and isolated. Further evaluation is being conducted on vibration analysis. A final report will be submitted after further evaluation. 9/7/2021 the transmix skid has been disabled and will not be returned to service until a new pump is installed.

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