HL incident on 2021-03-25 — OK

Operator
Magellan Crude Oil Pipeline Company, L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$150,000
Incident datetime
2021-03-25 14:48
Report number
Location
OK
Narrative
At 14:48 on march 25, 2021, magellan operations personnel discovered crude oil near the relief line to tank 2505 and 2507. All crude movements were shutdown, the line was isolated and cleanup activities were initiated. The leak source was determined to be a pin hole internal corrosion feature on the relief line. A permanent sleeve repair was completed and the line was placed back in service. Magellan implemented a crude facility integrity program, under 7.13-adm-312, in 2020 in an effort to mitigate future releases.
Detailed record list
Report Received Date
2021-04-22 00:00:00
Iyear
2021
Report Number
20210129
Supplemental Number
35203
Report Type
Original Final
Operator Id
Name
Magellan Crude Oil Pipeline Company, L.p.
Operator Street Address
100 West 5th Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2021-03-25 14:48:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
60
Recovered Bbls
60
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2021-03-25 14:48:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2021-03-25 14:48:00
Restart Datetime
2021-03-27 01:15:00
On Site Datetime
2021-03-25 14:48:00
Nrc Rpt Datetime
2021-03-25 16:15:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
East Houston Terminal
Segment Name
Fac Id 728
Onshore State Abbreviation
Tx
Onshore Postal Code
77029
Onshore City Name
Houston
Onshore County Name
Harris
Designated Location
Milepost/valve Station
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
48
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
20
Pipe Wall Thickness
0.25
Pipe Smys
52000
Pipe Specification
Api 5l
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
Hyundai Hysco
Pipe Coating Type
Fusion Bonded Epoxy(Fbe)
Installation Year
2013
Manufactured Year
2009
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
3514
Est Cost Prop Damage
150000
Est Cost Emergency
70000
Est Cost Environmental
0
Est Cost Other
0
Prpty
223514
Accident Psig
20
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The release was located within the facility on a relief line. No discrepancies were observed on the flow or pressures within scada/cpm systems.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Water Acid Ind
Yes
Int Field Exam Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
S****** L******
Preparer Title
Ai Analyst
Preparer Email
S**************@m*********.com
Preparer Telephone
918-574-7327
Preparer Fax
918-574-7376
Prepared Date
2021-04-22 00:00:00
Authorizer Name
G**** R****
Authorizer Telephone
918-574-7165
Authorizer Title
Supervisor Integrity Management
Authorizer Email
G**********@m*********.com
Narrative
At 14:48 on march 25, 2021, magellan operations personnel discovered crude oil near the relief line to tank 2505 and 2507. All crude movements were shutdown, the line was isolated and cleanup activities were initiated. The leak source was determined to be a pin hole internal corrosion feature on the relief line. A permanent sleeve repair was completed and the line was placed back in service. Magellan implemented a crude facility integrity program, under 7.13-adm-312, in 2020 in an effort to mitigate future releases.
Report Received Date 2021-04-22 00:00:00
Iyear 2021
Report Number 20210129
Supplemental Number 35203
Report Type Original Final
Operator Id 39504 PHMSA Enforcement
Name Magellan Crude Oil Pipeline Company, L.p.
Operator Street Address 100 West 5th Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2021-03-25 14:48:00
Location Latitude 29.792991 Google Maps OpenStreetMap
Location Longitude -95.281093 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 60
Recovered Bbls 60
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2021-03-25 14:48:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2021-03-25 14:48:00
Restart Datetime 2021-03-27 01:15:00
On Site Datetime 2021-03-25 14:48:00
Nrc Rpt Datetime 2021-03-25 16:15:00
Nrc Rpt Num 1301260 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name East Houston Terminal
Segment Name Fac Id 728
Onshore State Abbreviation Tx
Onshore Postal Code 77029
Onshore City Name Houston
Onshore County Name Harris
Designated Location Milepost/valve Station
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 48
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 20
Pipe Wall Thickness 0.25
Pipe Smys 52000
Pipe Specification Api 5l
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer Hyundai Hysco
Pipe Coating Type Fusion Bonded Epoxy(Fbe)
Installation Year 2013
Manufactured Year 2009
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 3514
Est Cost Prop Damage 150000
Est Cost Emergency 70000
Est Cost Environmental 0
Est Cost Other 0
Prpty 223514
Accident Psig 20
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The release was located within the facility on a relief line. No discrepancies were observed on the flow or pressures within scada/cpm systems.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Water Acid Ind Yes
Int Field Exam Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name S****** L******
Preparer Title Ai Analyst
Preparer Email S**************@m*********.com
Preparer Telephone 918-574-7327
Preparer Fax 918-574-7376
Prepared Date 2021-04-22 00:00:00
Authorizer Name G**** R****
Authorizer Telephone 918-574-7165
Authorizer Title Supervisor Integrity Management
Authorizer Email G**********@m*********.com
Narrative At 14:48 on march 25, 2021, magellan operations personnel discovered crude oil near the relief line to tank 2505 and 2507. All crude movements were shutdown, the line was isolated and cleanup activities were initiated. The leak source was determined to be a pin hole internal corrosion feature on the relief line. A permanent sleeve repair was completed and the line was placed back in service. Magellan implemented a crude facility integrity program, under 7.13-adm-312, in 2020 in an effort to mitigate future releases.

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