HL incident on 2021-04-02 — PA

Operator
Buckeye Partners, Lp
Cause
Other Accident Cause
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$111,000
Incident datetime
2021-04-02 13:50
Report number
Location
PA
Narrative
On april 02, 2021 at approximately 1:50 p.M. During a historical clean-up excavation on pipeline segment ws209ww, the local station operator noticed gasoline coming from the 209l 101 saddle. All internal and external notifications were made. Emergency response procedures were implemented including clean-up activities. There was an osro on site that responded immediately. Approximately 2 barrels of gasoline was released. The metallurgical analysis indicated the type b reinforcement sleeve leaked at a crack located at a longitudinal fillet weld . The crack consisted of a hydrogen assisted cold crack and a crack that likely formed in service, possibly from fatigue. The sleeve was pressurized due to the installation of a tap fitting that was welded to the sleeve and not welded to the carrier pipe. Contributing factors to the leak the fit-up that resulted in a gap between the overlapping side strip and sleeve and the use of a single fillet weld pass which resulted in a much -reduced net cross-section. Section of pipe that had sleeve welded on it was cut and and replaced.
Detailed record list
Report Received Date
2021-04-22 00:00:00
Iyear
2021
Report Number
20210128
Supplemental Number
35622
Report Type
Supplemental Final
Operator Id
Name
Buckeye Partners, Lp
Operator Street Address
The Buckeye Building 6161 Hamilton Boulevar
Operator City Name
Allentown
Operator State Abbreviation
PA
Operator Postal Code
18106
Local Datetime
2021-04-02 13:50:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
2
Recovered Bbls
2
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2021-04-02 13:50:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pipeline Was Already Shut Down Due To Historical Clean-Up
On Site Datetime
2021-04-02 13:50:00
Nrc Rpt Datetime
2021-04-02 14:17:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Woodhaven Station
Segment Name
Ws209ww
Onshore State Abbreviation
Mi
Onshore Postal Code
48184
Onshore City Name
Woodhaven
Onshore County Name
Wayne
Designated Location
Survey Station No.
Designated Name
71.52
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Pavement
Depth Of Cover
54
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Repair Sleeve Or Clamp
Installation Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
321
Est Cost Prop Damage
111000
Est Cost Emergency
0
Est Cost Environmental
52000
Est Cost Other
12000
Est Cost Other Details
Metallurgical
Prpty
175321
Accident Psig
85
Mop Psig
1139
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
No
Cpm Detection Ind
Yes
Cpm Conf Ind
Yes
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Other Accident Cause
Cause Details
Miscellaneous
Other Type
Miscellaneous
Misc Details
The Results Of The Metallurgical Analysis Indicate The Sleeve Leaked At A Crack Located At A Longitudinal Fillet Weld. The Crack Consisted Of A Hydrogen Assisted Cold Crack And A Crack That Likely Formed In Service, Possibly From Fatigue. The Sleeve Was Pressurized Due To The Installation Of A Tap Fitting That Was Welded To The Sleeve And Not To The Pipe.
Preparer Name
D***** R******
Preparer Title
Compliance Specialist Ii
Preparer Email
D*******@b******.com
Preparer Telephone
4122162864
Prepared Date
2021-08-13 00:00:00
Authorizer Name
C****** P********
Authorizer Telephone
6109044113
Authorizer Title
Director Regulatory Compliance
Authorizer Email
C*********@b******.com
Narrative
On april 02, 2021 at approximately 1:50 p.M. During a historical clean-up excavation on pipeline segment ws209ww, the local station operator noticed gasoline coming from the 209l 101 saddle. All internal and external notifications were made. Emergency response procedures were implemented including clean-up activities. There was an osro on site that responded immediately. Approximately 2 barrels of gasoline was released. The metallurgical analysis indicated the type b reinforcement sleeve leaked at a crack located at a longitudinal fillet weld . The crack consisted of a hydrogen assisted cold crack and a crack that likely formed in service, possibly from fatigue. The sleeve was pressurized due to the installation of a tap fitting that was welded to the sleeve and not welded to the carrier pipe. Contributing factors to the leak the fit-up that resulted in a gap between the overlapping side strip and sleeve and the use of a single fillet weld pass which resulted in a much -reduced net cross-section. Section of pipe that had sleeve welded on it was cut and and replaced.
Report Received Date 2021-04-22 00:00:00
Iyear 2021
Report Number 20210128
Supplemental Number 35622
Report Type Supplemental Final
Operator Id 1845 PHMSA Enforcement
Name Buckeye Partners, Lp
Operator Street Address The Buckeye Building 6161 Hamilton Boulevar
Operator City Name Allentown
Operator State Abbreviation PA
Operator Postal Code 18106
Local Datetime 2021-04-02 13:50:00
Location Latitude 42.273747 Google Maps OpenStreetMap
Location Longitude -83.404856 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 2
Recovered Bbls 2
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2021-04-02 13:50:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pipeline Was Already Shut Down Due To Historical Clean-Up
On Site Datetime 2021-04-02 13:50:00
Nrc Rpt Datetime 2021-04-02 14:17:00
Nrc Rpt Num 1301841 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Woodhaven Station
Segment Name Ws209ww
Onshore State Abbreviation Mi
Onshore Postal Code 48184
Onshore City Name Woodhaven
Onshore County Name Wayne
Designated Location Survey Station No.
Designated Name 71.52
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Pavement
Depth Of Cover 54
Crossing No
Pipe Facility Type Interstate
Item Involved Repair Sleeve Or Clamp
Installation Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 321
Est Cost Prop Damage 111000
Est Cost Emergency 0
Est Cost Environmental 52000
Est Cost Other 12000
Est Cost Other Details Metallurgical
Prpty 175321
Accident Psig 85
Mop Psig 1139
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind No
Cpm Detection Ind Yes
Cpm Conf Ind Yes
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Other Accident Cause
Cause Details Miscellaneous
Other Type Miscellaneous
Misc Details The Results Of The Metallurgical Analysis Indicate The Sleeve Leaked At A Crack Located At A Longitudinal Fillet Weld. The Crack Consisted Of A Hydrogen Assisted Cold Crack And A Crack That Likely Formed In Service, Possibly From Fatigue. The Sleeve Was Pressurized Due To The Installation Of A Tap Fitting That Was Welded To The Sleeve And Not To The Pipe.
Preparer Name D***** R******
Preparer Title Compliance Specialist Ii
Preparer Email D*******@b******.com
Preparer Telephone 4122162864
Prepared Date 2021-08-13 00:00:00
Authorizer Name C****** P********
Authorizer Telephone 6109044113
Authorizer Title Director Regulatory Compliance
Authorizer Email C*********@b******.com
Narrative On april 02, 2021 at approximately 1:50 p.M. During a historical clean-up excavation on pipeline segment ws209ww, the local station operator noticed gasoline coming from the 209l 101 saddle. All internal and external notifications were made. Emergency response procedures were implemented including clean-up activities. There was an osro on site that responded immediately. Approximately 2 barrels of gasoline was released. The metallurgical analysis indicated the type b reinforcement sleeve leaked at a crack located at a longitudinal fillet weld . The crack consisted of a hydrogen assisted cold crack and a crack that likely formed in service, possibly from fatigue. The sleeve was pressurized due to the installation of a tap fitting that was welded to the sleeve and not welded to the carrier pipe. Contributing factors to the leak the fit-up that resulted in a gap between the overlapping side strip and sleeve and the use of a single fillet weld pass which resulted in a much -reduced net cross-section. Section of pipe that had sleeve welded on it was cut and and replaced.

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