HL incident on 2021-03-19 — PA

Operator
Buckeye Partners, Lp
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$320,946
Incident datetime
2021-03-19 12:30
Report number
Location
PA
Narrative
On the morning of march 19, 2021 an employee at sugar creek terminal in sugar creek, missouri observed a sheen on water inside the tank dike. All product was contained inside the dike wall and there had been excessive rains during the past week. Additional personnel was requested to tank 351 and they dug some pot holes around the west side of the tank and indications were showing a possible leak in the tank floor. Buckeye performed an API 653 internal inspection and discovered a pinhole leak in the bottom of the tank. Further investigation is being conducted. Update: 9-2-2021 an API 653-tank inspection was completed on march 27, 2021. The pinhole was in a bottom lap weld and it was determined this was due to topside corrosion. Four 6" coupons were removed from the tank floor prior to repair. Soil samples were taken from each hole and no product, extremely high vapors, nor voids, were discovered. Lel readings were <10 and the bottom repair was safely completed. Bottom coupons were sent off to a lab for analysis. Observations before removal indicate the leak feature was in the heat affected zone of a lap weld. The morphology is consistent with a topside corrosion pit. To eliminate future top-side corrosion, a 20mil liner was installed before returning to service. The tank was returned to service on 5/18/2021.
Detailed record list
Report Received Date
2021-04-15 00:00:00
Iyear
2021
Report Number
20210119
Supplemental Number
35707
Report Type
Supplemental Final
Operator Id
Name
Buckeye Partners, Lp
Operator Street Address
The Buckeye Building 6161 Hamilton Boulevar
Operator City Name
Allentown
Operator State Abbreviation
PA
Operator Postal Code
18106
Local Datetime
2021-03-19 12:30:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls
2.38
Recovered Bbls
1.75
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2021-03-19 12:30:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2021-03-19 08:48:00
Restart Datetime
2021-03-22 16:30:00
On Site Datetime
2021-03-19 08:33:00
Nrc Rpt Datetime
2021-03-19 13:10:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Sugar Creek Terminal
Segment Name
Ug761nb
Onshore State Abbreviation
Mo
Onshore Postal Code
64054
Onshore City Name
Sugar Creek
Onshore County Name
Jackson
Designated Location
Milepost/valve Station
Designated Name
0+00
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tank/vessel
Tank Vessel Subtype
Single Bottom System
Tank Type
Atmospheric
Api Std Out Of Service Year
2004
Api Std In Service Year
2019
Installation Year
1984
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
80
Est Cost Prop Damage
320946
Est Cost Emergency
75000
Est Cost Environmental
79622
Est Cost Other
0
Prpty
475648
Accident Psig
0
Mop Psig
0
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
General Corrosion
Int Other Corrosion Ind
Yes
Int Corrosion Type Details
Pending Investigation
Int Other Basis Ind
Yes
Int Corrosion Basis Details
Pending Investigation
Int Other Loc Ind
Yes
Corrosion Location Details
Tank Bottom
Corrosion Inhibitors
No
Corrosion Lining
Yes
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Preparer Name
J**** P*****
Preparer Title
Regional Compliance Specialist
Preparer Email
J*******@b******.com
Preparer Telephone
219-796-8225
Prepared Date
2021-09-02 00:00:00
Authorizer Name
C****** P********
Authorizer Telephone
610-904-4113
Authorizer Title
Director - Regulatory Compliance
Authorizer Email
C*********@b******.com
Narrative
On the morning of march 19, 2021 an employee at sugar creek terminal in sugar creek, missouri observed a sheen on water inside the tank dike. All product was contained inside the dike wall and there had been excessive rains during the past week. Additional personnel was requested to tank 351 and they dug some pot holes around the west side of the tank and indications were showing a possible leak in the tank floor. Buckeye performed an API 653 internal inspection and discovered a pinhole leak in the bottom of the tank. Further investigation is being conducted. Update: 9-2-2021 an API 653-tank inspection was completed on march 27, 2021. The pinhole was in a bottom lap weld and it was determined this was due to topside corrosion. Four 6" coupons were removed from the tank floor prior to repair. Soil samples were taken from each hole and no product, extremely high vapors, nor voids, were discovered. Lel readings were <10 and the bottom repair was safely completed. Bottom coupons were sent off to a lab for analysis. Observations before removal indicate the leak feature was in the heat affected zone of a lap weld. The morphology is consistent with a topside corrosion pit. To eliminate future top-side corrosion, a 20mil liner was installed before returning to service. The tank was returned to service on 5/18/2021.
Report Received Date 2021-04-15 00:00:00
Iyear 2021
Report Number 20210119
Supplemental Number 35707
Report Type Supplemental Final
Operator Id 1845 PHMSA Enforcement
Name Buckeye Partners, Lp
Operator Street Address The Buckeye Building 6161 Hamilton Boulevar
Operator City Name Allentown
Operator State Abbreviation PA
Operator Postal Code 18106
Local Datetime 2021-03-19 12:30:00
Location Latitude 39.122008 Google Maps OpenStreetMap
Location Longitude -94.438407 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls 2.38
Recovered Bbls 1.75
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2021-03-19 12:30:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2021-03-19 08:48:00
Restart Datetime 2021-03-22 16:30:00
On Site Datetime 2021-03-19 08:33:00
Nrc Rpt Datetime 2021-03-19 13:10:00
Nrc Rpt Num 1300808 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Sugar Creek Terminal
Segment Name Ug761nb
Onshore State Abbreviation Mo
Onshore Postal Code 64054
Onshore City Name Sugar Creek
Onshore County Name Jackson
Designated Location Milepost/valve Station
Designated Name 0+00
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Interstate
Item Involved Tank/vessel
Tank Vessel Subtype Single Bottom System
Tank Type Atmospheric
Api Std Out Of Service Year 2004
Api Std In Service Year 2019
Installation Year 1984
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 80
Est Cost Prop Damage 320946
Est Cost Emergency 75000
Est Cost Environmental 79622
Est Cost Other 0
Prpty 475648
Accident Psig 0
Mop Psig 0
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results General Corrosion
Int Other Corrosion Ind Yes
Int Corrosion Type Details Pending Investigation
Int Other Basis Ind Yes
Int Corrosion Basis Details Pending Investigation
Int Other Loc Ind Yes
Corrosion Location Details Tank Bottom
Corrosion Inhibitors No
Corrosion Lining Yes
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Preparer Name J**** P*****
Preparer Title Regional Compliance Specialist
Preparer Email J*******@b******.com
Preparer Telephone 219-796-8225
Prepared Date 2021-09-02 00:00:00
Authorizer Name C****** P********
Authorizer Telephone 610-904-4113
Authorizer Title Director - Regulatory Compliance
Authorizer Email C*********@b******.com
Narrative On the morning of march 19, 2021 an employee at sugar creek terminal in sugar creek, missouri observed a sheen on water inside the tank dike. All product was contained inside the dike wall and there had been excessive rains during the past week. Additional personnel was requested to tank 351 and they dug some pot holes around the west side of the tank and indications were showing a possible leak in the tank floor. Buckeye performed an API 653 internal inspection and discovered a pinhole leak in the bottom of the tank. Further investigation is being conducted. Update: 9-2-2021 an API 653-tank inspection was completed on march 27, 2021. The pinhole was in a bottom lap weld and it was determined this was due to topside corrosion. Four 6" coupons were removed from the tank floor prior to repair. Soil samples were taken from each hole and no product, extremely high vapors, nor voids, were discovered. Lel readings were <10 and the bottom repair was safely completed. Bottom coupons were sent off to a lab for analysis. Observations before removal indicate the leak feature was in the heat affected zone of a lap weld. The morphology is consistent with a topside corrosion pit. To eliminate future top-side corrosion, a 20mil liner was installed before returning to service. The tank was returned to service on 5/18/2021.

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