GD incident on 2021-02-03 — VA

Operator
Washington Gas Light Co
Cause
Pipe, Weld, Or Joint Failure
Commodity
Natural Gas
Program
GD
Damage and Injuries
0 fatalities 3 injuries
Property damage (nominal)
$272,353
Incident datetime
2021-02-03 12:30
Report number
Location
VA, FAIRFAX COUNTY
Narrative
On january 6, 2021, an odor was reported to the washington gas emergency line on hooes road in springfield, virginia and a technician was dispatched to the site. The leak was investigated, graded and aspirated. A bgo crew was dispatched the following day. The crew excavated the hole and found a small leak on a butt fusion bead on a 1988 aldyl-a 6" plastic main, operating at 55 psig. Consistent with company procedure, the crew installed a temporary straub open-flex clamp, verified that the site was safe, and referred the repair for a cut-out. On february 3, 2021, two washington gas crews were dispatched to 8530 hooes rd to complete the permanent repair by replacing the pipe segment containing the clamp. At approximately 12:22, during the process of sliding the clamp, leaking gas ignited. All employees that were transported have since been released from the hospital. Final repairs have been made. Washington gas performed laboratory testing on the failed segment of pipe. The testing found the initial leak had been caused by a failed 1988 butt fusion joint that exhibited inadequate fusion. By the visual evaluation criteria in place at the time this gas main was installed, the butt fusion would have been deemed acceptable. However, the subject butt fusion was likely not initially made with sufficient force applied to the heated pipe ends to create a full strength fusion. Additional: part e 3.B date maop established: 12/28/1988 installed was completed before 12/28/1988, exact date of pressure test unknown
Detailed record list
Occurred At
2021-02-03 12:30:00
Year
2021
Report Received Date
2021-03-05 00:00:00
Iyear
2021.0
Report Number
20210026.0
Supplemental Number
36155.0
Report Type
Supplemental Final
Operator Id
Name
Washington Gas Light Co
Operator Street Address
1000 Maine Avenue, Sw
Operator City Name
Washington
Operator State Abbreviation
DC
Operator Postal Code
20024
Local Datetime
2021-02-03 12:25:00
Time Zone
Eastern
Daylight Savings Ind
No
Location Street Address
8530 Hooes Road
Location City Name
Springfield
Location County Name
Fairfax County
Location State Abbreviation
VA
Location Postal Code
22153-1703
Location Latitude
Location Longitude
Flow Cont Key Crit Ind
Yes
Flow Cont Squeeze Off Ind
Yes
Nrc Rpt Datetime
2021-02-03 14:25:00
Nrc Rpt Num
Additional Nrc Report Numbers
1297426
Commodity Released Type
Natural Gas
Unintentional Release
800.0
Intentional Release
0.0
Fatality Ind
No
Fatal
0
Injury Ind
Yes
Num Emp Injuries
3
Num Contr Injuries
0
Num Er Injuries
0
Num Worker Injuries
0
Num Gp Injuries
0
Injure
3
Ignite Ind
Yes
Ignite Datetime
2021-02-03 12:25:00
How Extinguished
Operator/contractor
Gas Consumed By Fire In Mcf
800
Explode Ind
No
Num Pub Evacuated
6.0
Incident Identified Datetime
2021-02-03 12:30:00
Communication State Fed Ind
Yes
Party Initiated Communication
Operator
Initial Responder Com Datetime
2021-02-03 12:27:00
On Site Datetime
2021-02-03 12:25:00
Federal
No
Location Type
Public Property
Incident Area Type
Underground
Incident Area Subtype
Exposed Due To Excavation
Depth Of Cover
54.0
Other Underground Facilities
No
Crossing
No
Pipe Facility Type
Privately Owned
System Part Involved
Main
Installation Year
1988.0
Manufactured Year
1988.0
Pipe Diameter
6.0
Pipe Specification
Astm D2513
Pipe Manufacturer
Dupont
Material Involved
Plastic
Plastic Type
Polyethylene (Pe)
Plastic Sdr
11.5
Material Pe Pipe Code
2406
Release Type
Leak
Leak Type
Connection Failure
Class Location Type
Class 3 Location
Est Cost Oper Paid
59000.0
Est Cost Prop Damage
272353.0
Est Cost Emergency
93743.0
Est Cost Other
0.0
Gas Cost In Mcf
2.608
Est Cost Unintentional Release
2086.0
Est Cost Intentional Release
0.0
Prpty
427182.0
Commercial Affected
0.0
Industrial Affected
0.0
Residences Affected
4.0
Num Persons Hosp Not Ovnght
4.0
Num Injured Treated By Emt
3.0
Num Resident Building Affctd
4.0
Num Business Building Affctd
0.0
Accident Psig
53.0
Normal Psig
53.0
Mop Psig
60.0
Mop Cfr Section
192.619(A)(2)
Maop Established Date
1988-12-28 00:00:00
Accident Pressure
Pressure Did Not Exceed Maop
Gas Odorized System Type
Injection Pump
Gas Odorized Lvl Not Msrd Ind
Yes
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
Yes
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Investigation Status
No, the facility was not monitored by a controller(s) at the time of the incident
Employee Drug Test Ind
Yes
Num Employees Tested
7
Num Employees Failed
0
Contractor Drug Test Ind
No
Cause
Pipe, Weld, Or Joint Failure
Cause Details
Fusion Joint
Pwjf Failure Type
Fusion Joint
Plastic Joint Subtype
Butt, Heat Fusion
Fpw Installed Year
1988
Fpw First Plastic Type
Polyethylene (Pe)
Fpw Second Plastic Type
Polyethylene (Pe)
Additional Lack Fusion Ind
Yes
Result Construction Ind
Yes
Result Construction Subtype
Poor Construction/installation Procedures
Hydrotest Conducted Ind
No
Pwf Installation Ind
Yes
Preparer Name
R****** W* F**********
Preparer Title
Supervisor Dot Pipeline Safety
Preparer Email
R*****************@w******.com
Preparer Telephone
7036397825
Local Contact Name
S****** M******
Local Contact Email
Manager Dot Pipeline Safety
Local Contact Telephone
7037505558
Authorizer Name
S****** M******
Authorizer Title
Manager Dot Pipeline Safety
Authorizer Telephone
7037505558
Authorizer Email
S*******@w******.com
Narrative
On january 6, 2021, an odor was reported to the washington gas emergency line on hooes road in springfield, virginia and a technician was dispatched to the site. The leak was investigated, graded and aspirated. A bgo crew was dispatched the following day. The crew excavated the hole and found a small leak on a butt fusion bead on a 1988 aldyl-a 6" plastic main, operating at 55 psig. Consistent with company procedure, the crew installed a temporary straub open-flex clamp, verified that the site was safe, and referred the repair for a cut-out. On february 3, 2021, two washington gas crews were dispatched to 8530 hooes rd to complete the permanent repair by replacing the pipe segment containing the clamp. At approximately 12:22, during the process of sliding the clamp, leaking gas ignited. All employees that were transported have since been released from the hospital. Final repairs have been made. Washington gas performed laboratory testing on the failed segment of pipe. The testing found the initial leak had been caused by a failed 1988 butt fusion joint that exhibited inadequate fusion. By the visual evaluation criteria in place at the time this gas main was installed, the butt fusion would have been deemed acceptable. However, the subject butt fusion was likely not initially made with sufficient force applied to the heated pipe ends to create a full strength fusion. Additional: part e 3.B date maop established: 12/28/1988 installed was completed before 12/28/1988, exact date of pressure test unknown
Occurred At 2021-02-03 12:30:00
Year 2021
Report Received Date 2021-03-05 00:00:00
Iyear 2021.0
Report Number 20210026.0
Supplemental Number 36155.0
Report Type Supplemental Final
Operator Id 22182 PHMSA Enforcement
Name Washington Gas Light Co
Operator Street Address 1000 Maine Avenue, Sw
Operator City Name Washington
Operator State Abbreviation DC
Operator Postal Code 20024
Local Datetime 2021-02-03 12:25:00
Time Zone Eastern
Daylight Savings Ind No
Location Street Address 8530 Hooes Road
Location City Name Springfield
Location County Name Fairfax County
Location State Abbreviation VA
Location Postal Code 22153-1703
Location Latitude 38.75545 Google Maps OpenStreetMap
Location Longitude -77.240722 Google Maps OpenStreetMap
Flow Cont Key Crit Ind Yes
Flow Cont Squeeze Off Ind Yes
Nrc Rpt Datetime 2021-02-03 14:25:00
Nrc Rpt Num 1297272 NRC Report How to search
Additional Nrc Report Numbers 1297426
Commodity Released Type Natural Gas
Unintentional Release 800.0
Intentional Release 0.0
Fatality Ind No
Fatal 0
Injury Ind Yes
Num Emp Injuries 3
Num Contr Injuries 0
Num Er Injuries 0
Num Worker Injuries 0
Num Gp Injuries 0
Injure 3
Ignite Ind Yes
Ignite Datetime 2021-02-03 12:25:00
How Extinguished Operator/contractor
Gas Consumed By Fire In Mcf 800
Explode Ind No
Num Pub Evacuated 6.0
Incident Identified Datetime 2021-02-03 12:30:00
Communication State Fed Ind Yes
Party Initiated Communication Operator
Initial Responder Com Datetime 2021-02-03 12:27:00
On Site Datetime 2021-02-03 12:25:00
Federal No
Location Type Public Property
Incident Area Type Underground
Incident Area Subtype Exposed Due To Excavation
Depth Of Cover 54.0
Other Underground Facilities No
Crossing No
Pipe Facility Type Privately Owned
System Part Involved Main
Installation Year 1988.0
Manufactured Year 1988.0
Pipe Diameter 6.0
Pipe Specification Astm D2513
Pipe Manufacturer Dupont
Material Involved Plastic
Plastic Type Polyethylene (Pe)
Plastic Sdr 11.5
Material Pe Pipe Code 2406
Release Type Leak
Leak Type Connection Failure
Class Location Type Class 3 Location
Est Cost Oper Paid 59000.0
Est Cost Prop Damage 272353.0
Est Cost Emergency 93743.0
Est Cost Other 0.0
Gas Cost In Mcf 2.608
Est Cost Unintentional Release 2086.0
Est Cost Intentional Release 0.0
Prpty 427182.0
Commercial Affected 0.0
Industrial Affected 0.0
Residences Affected 4.0
Num Persons Hosp Not Ovnght 4.0
Num Injured Treated By Emt 3.0
Num Resident Building Affctd 4.0
Num Business Building Affctd 0.0
Accident Psig 53.0
Normal Psig 53.0
Mop Psig 60.0
Mop Cfr Section 192.619(A)(2) View CFR 49 §192
Maop Established Date 1988-12-28 00:00:00
Accident Pressure Pressure Did Not Exceed Maop
Gas Odorized System Type Injection Pump
Gas Odorized Lvl Not Msrd Ind Yes
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind Yes
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Investigation Status No, the facility was not monitored by a controller(s) at the time of the incident
Employee Drug Test Ind Yes
Num Employees Tested 7
Num Employees Failed 0
Contractor Drug Test Ind No
Cause Pipe, Weld, Or Joint Failure
Cause Details Fusion Joint
Pwjf Failure Type Fusion Joint
Plastic Joint Subtype Butt, Heat Fusion
Fpw Installed Year 1988
Fpw First Plastic Type Polyethylene (Pe)
Fpw Second Plastic Type Polyethylene (Pe)
Additional Lack Fusion Ind Yes
Result Construction Ind Yes
Result Construction Subtype Poor Construction/installation Procedures
Hydrotest Conducted Ind No
Pwf Installation Ind Yes
Preparer Name R****** W* F**********
Preparer Title Supervisor Dot Pipeline Safety
Preparer Email R*****************@w******.com
Preparer Telephone 7036397825
Local Contact Name S****** M******
Local Contact Email Manager Dot Pipeline Safety
Local Contact Telephone 7037505558
Authorizer Name S****** M******
Authorizer Title Manager Dot Pipeline Safety
Authorizer Telephone 7037505558
Authorizer Email S*******@w******.com
Narrative On january 6, 2021, an odor was reported to the washington gas emergency line on hooes road in springfield, virginia and a technician was dispatched to the site. The leak was investigated, graded and aspirated. A bgo crew was dispatched the following day. The crew excavated the hole and found a small leak on a butt fusion bead on a 1988 aldyl-a 6" plastic main, operating at 55 psig. Consistent with company procedure, the crew installed a temporary straub open-flex clamp, verified that the site was safe, and referred the repair for a cut-out. On february 3, 2021, two washington gas crews were dispatched to 8530 hooes rd to complete the permanent repair by replacing the pipe segment containing the clamp. At approximately 12:22, during the process of sliding the clamp, leaking gas ignited. All employees that were transported have since been released from the hospital. Final repairs have been made. Washington gas performed laboratory testing on the failed segment of pipe. The testing found the initial leak had been caused by a failed 1988 butt fusion joint that exhibited inadequate fusion. By the visual evaluation criteria in place at the time this gas main was installed, the butt fusion would have been deemed acceptable. However, the subject butt fusion was likely not initially made with sufficient force applied to the heated pipe ends to create a full strength fusion. Additional: part e 3.B date maop established: 12/28/1988 installed was completed before 12/28/1988, exact date of pressure test unknown

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