HL incident on 2020-12-04 — OK

Operator
Magellan Pipeline Company, Lp
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$167,000
Incident datetime
2020-12-04 06:19
Report number
Location
OK
Narrative
At 5:17 (rmt) on december 4, 2020 the magellan commerce city to fountain 6" pipeline experienced a loss in pipeline pressure initially believed to be an operational upset due to upstream product supply. At 6:41 (rmt) a code red was initiated and field personnel were dispatched to isolate the pipeline. A release was identified near mp 0.17 along 56th ave. Cleanup activities were initiated and the pipeline failure was cutout for metallurgical failure analysis. Results of the metallurgical analysis indicate the failure originated at an erw selective seam corrosion groove. A crack initiated at the base of the groove and grew to a depth where the remaining ligament could not sustain the internal pressure of the pipeline. Supplemental/final (6/7/2021): parts d4, d4a, d8c, d8d, d8e,g1, part h updated based on metallurgical analysis.
Detailed record list
Report Received Date
2020-12-29 00:00:00
Iyear
2020
Report Number
20200340
Supplemental Number
35372
Report Type
Supplemental Final
Operator Id
Name
Magellan Pipeline Company, Lp
Operator Street Address
100 West 5th Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2020-12-04 05:17:00
Location Latitude
Location Longitude
-104.9488524
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
487.4
Recovered Bbls
420
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2020-12-04 06:19:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2020-12-04 05:17:00
Restart Datetime
2020-12-09 12:25:00
On Site Datetime
2020-12-04 06:40:00
Nrc Rpt Datetime
2020-12-04 07:08:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Remotely Controlled
Num Pub Evacuated
0
Pipe Fac Name
Commerce City - Fountain
Segment Name
Commerce City - Fountain/ Id 7165
Onshore State Abbreviation
Co
Onshore Postal Code
80022
Onshore City Name
Commerce City
Onshore County Name
Adams
Designated Location
Milepost/valve Station
Designated Name
0.17
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
46
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Seam
Pipe Diameter
6.625
Pipe Wall Thickness
0.219
Pipe Smys
42000
Pipe Specification
Api5lx-42
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Southwestern Steel
Pipe Coating Type
Asphalt
Installation Year
1966
Manufactured Year
1966
Material Involved
Carbon Steel
Release Type
Rupture
Rupture Orient
Longitudinal
Rupture Width
1
Rupture Length
6
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
71081
Est Cost Gas Released
3955
Est Cost Prop Damage
167000
Est Cost Emergency
1862000
Est Cost Environmental
75000
Est Cost Other
0
Prpty
2179036
Accident Psig
1330
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
68112
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest Incorrect Action Ind
Yes
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
1
Num Employees Failed
0
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
General Corrosion
Selective Seam Corrosion Ind
Yes
Metallurgical Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
2005
Shielding Evident
Yes
Cathodic Survey Type
Yes
Cp Annual Survey Ind
Yes
Close Interval Survey Ind
Yes
Cp Annual Survey Year
2020
Close Interval Survey Year
2019
Prior Damage
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Cir Trn Wave Mgn Flx Lkg Ind
Yes
Other Tool Tech Ind
Yes
Axial Recent Year
2005
Circ Wave Recent Year
2010
Other Tool
Multi-Data Set
Other Recent Year
2020
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
1966
Hydrtst Most Rcnt Pressure
2000
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
S****** L******
Preparer Title
Ai Analyst
Preparer Email
S**************@m*********.com
Preparer Telephone
918-574-7327
Preparer Fax
918-574-7376
Prepared Date
2021-06-07 00:00:00
Authorizer Name
G**** R****
Authorizer Telephone
918-574-7165
Authorizer Title
Supervisor Integrity Management
Authorizer Email
G**********@m*********.com
Narrative
At 5:17 (rmt) on december 4, 2020 the magellan commerce city to fountain 6" pipeline experienced a loss in pipeline pressure initially believed to be an operational upset due to upstream product supply. At 6:41 (rmt) a code red was initiated and field personnel were dispatched to isolate the pipeline. A release was identified near mp 0.17 along 56th ave. Cleanup activities were initiated and the pipeline failure was cutout for metallurgical failure analysis. Results of the metallurgical analysis indicate the failure originated at an erw selective seam corrosion groove. A crack initiated at the base of the groove and grew to a depth where the remaining ligament could not sustain the internal pressure of the pipeline. Supplemental/final (6/7/2021): parts d4, d4a, d8c, d8d, d8e,g1, part h updated based on metallurgical analysis.
Report Received Date 2020-12-29 00:00:00
Iyear 2020
Report Number 20200340
Supplemental Number 35372
Report Type Supplemental Final
Operator Id 22610 PHMSA Enforcement
Name Magellan Pipeline Company, Lp
Operator Street Address 100 West 5th Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2020-12-04 05:17:00
Location Latitude 39.79833622 Google Maps OpenStreetMap
Location Longitude -104.9488524 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 487.4
Recovered Bbls 420
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2020-12-04 06:19:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2020-12-04 05:17:00
Restart Datetime 2020-12-09 12:25:00
On Site Datetime 2020-12-04 06:40:00
Nrc Rpt Datetime 2020-12-04 07:08:00
Nrc Rpt Num 1293508 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Remotely Controlled
Num Pub Evacuated 0
Pipe Fac Name Commerce City - Fountain
Segment Name Commerce City - Fountain/ Id 7165
Onshore State Abbreviation Co
Onshore Postal Code 80022
Onshore City Name Commerce City
Onshore County Name Adams
Designated Location Milepost/valve Station
Designated Name 0.17
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 46
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Seam
Pipe Diameter 6.625
Pipe Wall Thickness 0.219
Pipe Smys 42000
Pipe Specification Api5lx-42
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Southwestern Steel
Pipe Coating Type Asphalt
Installation Year 1966
Manufactured Year 1966
Material Involved Carbon Steel
Release Type Rupture
Rupture Orient Longitudinal
Rupture Width 1
Rupture Length 6
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 71081
Est Cost Gas Released 3955
Est Cost Prop Damage 167000
Est Cost Emergency 1862000
Est Cost Environmental 75000
Est Cost Other 0
Prpty 2179036
Accident Psig 1330
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 68112
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest Incorrect Action Ind Yes
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 1
Num Employees Failed 0
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results General Corrosion
Selective Seam Corrosion Ind Yes
Metallurgical Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year 2005
Shielding Evident Yes
Cathodic Survey Type Yes
Cp Annual Survey Ind Yes
Close Interval Survey Ind Yes
Cp Annual Survey Year 2020
Close Interval Survey Year 2019
Prior Damage Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Cir Trn Wave Mgn Flx Lkg Ind Yes
Other Tool Tech Ind Yes
Axial Recent Year 2005
Circ Wave Recent Year 2010
Other Tool Multi-Data Set
Other Recent Year 2020
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 1966
Hydrtst Most Rcnt Pressure 2000
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name S****** L******
Preparer Title Ai Analyst
Preparer Email S**************@m*********.com
Preparer Telephone 918-574-7327
Preparer Fax 918-574-7376
Prepared Date 2021-06-07 00:00:00
Authorizer Name G**** R****
Authorizer Telephone 918-574-7165
Authorizer Title Supervisor Integrity Management
Authorizer Email G**********@m*********.com
Narrative At 5:17 (rmt) on december 4, 2020 the magellan commerce city to fountain 6" pipeline experienced a loss in pipeline pressure initially believed to be an operational upset due to upstream product supply. At 6:41 (rmt) a code red was initiated and field personnel were dispatched to isolate the pipeline. A release was identified near mp 0.17 along 56th ave. Cleanup activities were initiated and the pipeline failure was cutout for metallurgical failure analysis. Results of the metallurgical analysis indicate the failure originated at an erw selective seam corrosion groove. A crack initiated at the base of the groove and grew to a depth where the remaining ligament could not sustain the internal pressure of the pipeline. Supplemental/final (6/7/2021): parts d4, d4a, d8c, d8d, d8e,g1, part h updated based on metallurgical analysis.

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