HL incident on 2020-10-25 — TX

Operator
Nustar Permian Transportation And Storage, Llc
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$6
Incident datetime
2020-10-25 16:00
Report number
Location
TX
Narrative
On 10/25/2020 at approximately 4:00pm, operations discovered a seep coming from a thermal line on the discharge side of the mainline pump. The line was isolated, drained and repaired. It was estimated that 36.61 gallons of product was released and a majority captured by secondary containment. The release stayed onsite. No injuries or property damage was reported. The affected soil will be drummed up and properly disposed of. It was found that two 3/4" nipples cracked and have been sent for lab analysis. The cause is still under investigation. Update 3/31/21: failure was due to mechanical fatigue cracking initiating in the pipe thread root in both samples. The source of the cyclic loading driving the fatigue is unknown.
Detailed record list
Report Received Date
2020-11-24 00:00:00
Iyear
2020
Report Number
20200318
Supplemental Number
35118
Report Type
Supplemental Final
Operator Id
Name
Nustar Permian Transportation And Storage, Llc
Operator Street Address
8111 Westchester Drive
Operator City Name
Dallas
Operator State Abbreviation
TX
Operator Postal Code
75225
Local Datetime
2020-10-25 16:00:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.87
Recovered Bbls
0.35
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2020-10-25 16:00:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2020-10-25 16:00:00
Restart Datetime
2020-10-26 15:30:00
On Site Datetime
2020-10-25 16:00:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
North Howard Truck Station
Segment Name
108p Knott Prairie Lateral System
Onshore State Abbreviation
Tx
Onshore Postal Code
79720
Onshore City Name
Not Within A Municipality
Onshore County Name
Howard
Designated Location
Survey Station No.
Designated Name
0+00
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Auxiliary Piping (E.g. Drain Lines)
Installation Year
2016
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
21
Est Cost Prop Damage
6
Est Cost Emergency
0
Est Cost Environmental
2764
Est Cost Other
4696
Est Cost Other Details
Lab Analysis
Prpty
7487
Accident Psig
190
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Control room actions did not contribute to the release.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Threaded Connection/coupling Failure
Eq Failure Type
Threaded Connection/coupling Failure
Other Stripped Ind
Pipe Nipple
Additional Vibration Ind
Yes
Preparer Name
A***** R********
Preparer Title
Manager Pipeline Safety
Preparer Email
A***************@n***********.com
Preparer Telephone
806-336-0712
Prepared Date
2021-04-01 00:00:00
Authorizer Name
J**** R********
Authorizer Telephone
806-371-1304
Authorizer Title
General Manager Pipeline And Terminal Operations
Authorizer Email
J**************@n***********.com
Narrative
On 10/25/2020 at approximately 4:00pm, operations discovered a seep coming from a thermal line on the discharge side of the mainline pump. The line was isolated, drained and repaired. It was estimated that 36.61 gallons of product was released and a majority captured by secondary containment. The release stayed onsite. No injuries or property damage was reported. The affected soil will be drummed up and properly disposed of. It was found that two 3/4" nipples cracked and have been sent for lab analysis. The cause is still under investigation. Update 3/31/21: failure was due to mechanical fatigue cracking initiating in the pipe thread root in both samples. The source of the cyclic loading driving the fatigue is unknown.
Report Received Date 2020-11-24 00:00:00
Iyear 2020
Report Number 20200318
Supplemental Number 35118
Report Type Supplemental Final
Operator Id 39348 PHMSA Enforcement
Name Nustar Permian Transportation And Storage, Llc
Operator Street Address 8111 Westchester Drive
Operator City Name Dallas
Operator State Abbreviation TX
Operator Postal Code 75225
Local Datetime 2020-10-25 16:00:00
Location Latitude 32.499067 Google Maps OpenStreetMap
Location Longitude -101.673792 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.87
Recovered Bbls 0.35
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2020-10-25 16:00:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2020-10-25 16:00:00
Restart Datetime 2020-10-26 15:30:00
On Site Datetime 2020-10-25 16:00:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name North Howard Truck Station
Segment Name 108p Knott Prairie Lateral System
Onshore State Abbreviation Tx
Onshore Postal Code 79720
Onshore City Name Not Within A Municipality
Onshore County Name Howard
Designated Location Survey Station No.
Designated Name 0+00
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Auxiliary Piping (E.g. Drain Lines)
Installation Year 2016
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 21
Est Cost Prop Damage 6
Est Cost Emergency 0
Est Cost Environmental 2764
Est Cost Other 4696
Est Cost Other Details Lab Analysis
Prpty 7487
Accident Psig 190
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Control room actions did not contribute to the release.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Threaded Connection/coupling Failure
Eq Failure Type Threaded Connection/coupling Failure
Other Stripped Ind Pipe Nipple
Additional Vibration Ind Yes
Preparer Name A***** R********
Preparer Title Manager Pipeline Safety
Preparer Email A***************@n***********.com
Preparer Telephone 806-336-0712
Prepared Date 2021-04-01 00:00:00
Authorizer Name J**** R********
Authorizer Telephone 806-371-1304
Authorizer Title General Manager Pipeline And Terminal Operations
Authorizer Email J**************@n***********.com
Narrative On 10/25/2020 at approximately 4:00pm, operations discovered a seep coming from a thermal line on the discharge side of the mainline pump. The line was isolated, drained and repaired. It was estimated that 36.61 gallons of product was released and a majority captured by secondary containment. The release stayed onsite. No injuries or property damage was reported. The affected soil will be drummed up and properly disposed of. It was found that two 3/4" nipples cracked and have been sent for lab analysis. The cause is still under investigation. Update 3/31/21: failure was due to mechanical fatigue cracking initiating in the pipe thread root in both samples. The source of the cyclic loading driving the fatigue is unknown.

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