HL incident on 2020-09-27 — TX

Operator
Nustar Logistics, L.p.
Cause
Incorrect Operation
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$10
Incident datetime
2020-09-27 19:00
Report number
Location
TX
Narrative
Nustar operating personnel discovered a crude oil release at a 16-inch flange near tank 400m-3, inside nustar's corpus christi north beach crude terminal. The cause of the accident was over-pressure due to thermal stress on the isolated pipe segment, and the release occurred inside of secondary containment. Failure to adhere to an alignment procedure contributed to the accident. The thermal relief system for the terminal pipe segment was undergoing maintenance during the release, and has since been restored. The gasket within the 16-inch flange has been replaced.
Detailed record list
Report Received Date
2020-10-26 00:00:00
Iyear
2020
Report Number
20200287
Supplemental Number
34647
Report Type
Supplemental Final
Operator Id
Name
Nustar Logistics, L.p.
Operator Street Address
8111 Westchester Drive
Operator City Name
Dallas
Operator State Abbreviation
TX
Operator Postal Code
75225
Local Datetime
2020-09-27 19:00:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.36
Recovered Bbls
0.36
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2020-09-27 19:00:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Leak Was Isolated Using Valves Inside Facility
On Site Datetime
2020-09-27 19:00:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
45p Oakville Pipeline System
Segment Name
Corpus Christi North Beach Crude Oil Terminal
Onshore State Abbreviation
Tx
Onshore Postal Code
78402
Onshore City Name
Corpus Christi
Onshore County Name
Nueces
Designated Location
Survey Station No.
Designated Name
0+00
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Flange Assembly
Installation Year
1995
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
16
Est Cost Prop Damage
10
Est Cost Emergency
0
Est Cost Environmental
5000
Est Cost Other
0
Prpty
5026
Accident Psig
670
Mop Psig
285
Accident Pressure
Pressure Exceeded 110% Of Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Neither controller actions nor control room issues contributed to the accident. See part g and h of this report.
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
1
Num Employees Failed
0
Cause
Incorrect Operation
Cause Details
Pipeline Or Equipment Overpressured
Operation Type
Pipeline Or Equipment Overpressured
Related Failure Follow Ind
Yes
Category Type
Routine Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
No, They Were Not Qualified For The Task(S) Nor Were They Performing The Task(S) Under The Direction And Observation Of A Qualified Individual
Preparer Name
R****** P****
Preparer Title
Pipeline Safety Supervisor
Preparer Email
R************@n***********.com
Preparer Telephone
3612499417
Preparer Fax
2109187117
Prepared Date
2020-12-22 00:00:00
Authorizer Name
W** G***
Authorizer Telephone
3612499402
Authorizer Title
Vice President And General Manager
Authorizer Email
W*******@n***********.com
Narrative
Nustar operating personnel discovered a crude oil release at a 16-inch flange near tank 400m-3, inside nustar's corpus christi north beach crude terminal. The cause of the accident was over-pressure due to thermal stress on the isolated pipe segment, and the release occurred inside of secondary containment. Failure to adhere to an alignment procedure contributed to the accident. The thermal relief system for the terminal pipe segment was undergoing maintenance during the release, and has since been restored. The gasket within the 16-inch flange has been replaced.
Report Received Date 2020-10-26 00:00:00
Iyear 2020
Report Number 20200287
Supplemental Number 34647
Report Type Supplemental Final
Operator Id 31454 PHMSA Enforcement
Name Nustar Logistics, L.p.
Operator Street Address 8111 Westchester Drive
Operator City Name Dallas
Operator State Abbreviation TX
Operator Postal Code 75225
Local Datetime 2020-09-27 19:00:00
Location Latitude 27.817366 Google Maps OpenStreetMap
Location Longitude -97.410866 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.36
Recovered Bbls 0.36
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2020-09-27 19:00:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Leak Was Isolated Using Valves Inside Facility
On Site Datetime 2020-09-27 19:00:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name 45p Oakville Pipeline System
Segment Name Corpus Christi North Beach Crude Oil Terminal
Onshore State Abbreviation Tx
Onshore Postal Code 78402
Onshore City Name Corpus Christi
Onshore County Name Nueces
Designated Location Survey Station No.
Designated Name 0+00
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Flange Assembly
Installation Year 1995
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 16
Est Cost Prop Damage 10
Est Cost Emergency 0
Est Cost Environmental 5000
Est Cost Other 0
Prpty 5026
Accident Psig 670
Mop Psig 285
Accident Pressure Pressure Exceeded 110% Of Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Neither controller actions nor control room issues contributed to the accident. See part g and h of this report.
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 1
Num Employees Failed 0
Cause Incorrect Operation
Cause Details Pipeline Or Equipment Overpressured
Operation Type Pipeline Or Equipment Overpressured
Related Failure Follow Ind Yes
Category Type Routine Maintenance
Operator Qualification Ind Yes
Qualified Individuals No, They Were Not Qualified For The Task(S) Nor Were They Performing The Task(S) Under The Direction And Observation Of A Qualified Individual
Preparer Name R****** P****
Preparer Title Pipeline Safety Supervisor
Preparer Email R************@n***********.com
Preparer Telephone 3612499417
Preparer Fax 2109187117
Prepared Date 2020-12-22 00:00:00
Authorizer Name W** G***
Authorizer Telephone 3612499402
Authorizer Title Vice President And General Manager
Authorizer Email W*******@n***********.com
Narrative Nustar operating personnel discovered a crude oil release at a 16-inch flange near tank 400m-3, inside nustar's corpus christi north beach crude terminal. The cause of the accident was over-pressure due to thermal stress on the isolated pipe segment, and the release occurred inside of secondary containment. Failure to adhere to an alignment procedure contributed to the accident. The thermal relief system for the terminal pipe segment was undergoing maintenance during the release, and has since been restored. The gasket within the 16-inch flange has been replaced.

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