HL incident on 2020-08-23 — TX

Operator
Tc Oil Pipeline Operations Inc
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$163,436
Incident datetime
2020-08-23 17:15
Report number
Location
TX
Narrative
15 gallons of product was released onto the pump skid and gravel pad at the cromwell pump station through failed pump mechanical seals on a pump unit. There was no impact to water, the commodity was completely contained within the pump station facility and cleanup complete the following day. Cause of seal failure was excessive axial movement forcing the lock washer tab to break. This further increased axial movement which impaled the seal faces resulting in the catastrophic failure. Repair consisted of changing both the drive end and non-drive end mechanical seals. 20210203 update: final 7000-1 accident report uploaded today.
Detailed record list
Report Received Date
2020-10-21 00:00:00
Iyear
2020
Report Number
20200283
Supplemental Number
34800
Report Type
Supplemental Final
Operator Id
Name
Tc Oil Pipeline Operations Inc
Operator Street Address
920 Memorial City Way Suite 800
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77024
Local Datetime
2020-08-23 17:15:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.4
Recovered Bbls
0.4
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2020-08-23 17:15:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pipeline/pump Station Continued To Operate, Individual Pump Unit Was Shut Down.
On Site Datetime
2020-08-23 17:15:00
Nrc Rpt Datetime
2020-08-23 21:20:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Cromwell Pump Station
Segment Name
Cimarron Ks12
Onshore State Abbreviation
Ok
Onshore Postal Code
74884
Onshore City Name
Not Within A Municipality
Onshore County Name
Seminole
Designated Location
Milepost/valve Station
Designated Name
Cromwell
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Other
Item Involved Details
Inboard And Outboard Pump Seals
Installation Year
2018
Material Involved
Material Other Than Carbon Steel
Material Details
316 Ss, Silicon Carbide Seal Faces
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Usa Ecological Ind
Yes
Usa Ecological Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
10
Est Cost Prop Damage
163436
Est Cost Emergency
2106
Est Cost Environmental
0
Est Cost Other
0
Prpty
165552
Accident Psig
1159
Mop Psig
1307
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Controllers role did not contribute to this accident.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Pump Or Pump-Related Equipment
Eq Failure Type
Pump Or Pump-Related Equipment
Other Pump Ind
Seal/packing Failure
Eq Additional Other Ind
Yes
Eq Additional Other Details
Excessive Pump Shaft End Float
Preparer Name
J*** B******
Preparer Title
Compliance Specialist
Preparer Email
J***********@t*******.com
Preparer Telephone
5312137945
Preparer Fax
4024927491
Prepared Date
2021-02-03 00:00:00
Authorizer Name
E*** H*****
Authorizer Telephone
4024907253
Authorizer Title
Senior Manager Regulatory Compliance
Authorizer Email
E**********@t*******.com
Narrative
15 gallons of product was released onto the pump skid and gravel pad at the cromwell pump station through failed pump mechanical seals on a pump unit. There was no impact to water, the commodity was completely contained within the pump station facility and cleanup complete the following day. Cause of seal failure was excessive axial movement forcing the lock washer tab to break. This further increased axial movement which impaled the seal faces resulting in the catastrophic failure. Repair consisted of changing both the drive end and non-drive end mechanical seals. 20210203 update: final 7000-1 accident report uploaded today.
Report Received Date 2020-10-21 00:00:00
Iyear 2020
Report Number 20200283
Supplemental Number 34800
Report Type Supplemental Final
Operator Id 32334 PHMSA Enforcement
Name Tc Oil Pipeline Operations Inc
Operator Street Address 920 Memorial City Way Suite 800
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77024
Local Datetime 2020-08-23 17:15:00
Location Latitude 35.291638 Google Maps OpenStreetMap
Location Longitude -96.448869 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.4
Recovered Bbls 0.4
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2020-08-23 17:15:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pipeline/pump Station Continued To Operate, Individual Pump Unit Was Shut Down.
On Site Datetime 2020-08-23 17:15:00
Nrc Rpt Datetime 2020-08-23 21:20:00
Nrc Rpt Num 1285349 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Cromwell Pump Station
Segment Name Cimarron Ks12
Onshore State Abbreviation Ok
Onshore Postal Code 74884
Onshore City Name Not Within A Municipality
Onshore County Name Seminole
Designated Location Milepost/valve Station
Designated Name Cromwell
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Other
Item Involved Details Inboard And Outboard Pump Seals
Installation Year 2018
Material Involved Material Other Than Carbon Steel
Material Details 316 Ss, Silicon Carbide Seal Faces
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Usa Ecological Ind Yes
Usa Ecological Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 10
Est Cost Prop Damage 163436
Est Cost Emergency 2106
Est Cost Environmental 0
Est Cost Other 0
Prpty 165552
Accident Psig 1159
Mop Psig 1307
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Controllers role did not contribute to this accident.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Pump Or Pump-Related Equipment
Eq Failure Type Pump Or Pump-Related Equipment
Other Pump Ind Seal/packing Failure
Eq Additional Other Ind Yes
Eq Additional Other Details Excessive Pump Shaft End Float
Preparer Name J*** B******
Preparer Title Compliance Specialist
Preparer Email J***********@t*******.com
Preparer Telephone 5312137945
Preparer Fax 4024927491
Prepared Date 2021-02-03 00:00:00
Authorizer Name E*** H*****
Authorizer Telephone 4024907253
Authorizer Title Senior Manager Regulatory Compliance
Authorizer Email E**********@t*******.com
Narrative 15 gallons of product was released onto the pump skid and gravel pad at the cromwell pump station through failed pump mechanical seals on a pump unit. There was no impact to water, the commodity was completely contained within the pump station facility and cleanup complete the following day. Cause of seal failure was excessive axial movement forcing the lock washer tab to break. This further increased axial movement which impaled the seal faces resulting in the catastrophic failure. Repair consisted of changing both the drive end and non-drive end mechanical seals. 20210203 update: final 7000-1 accident report uploaded today.

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