HL incident on 2020-09-14 — TX

Operator
Sunoco Pipeline L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$100
Incident datetime
2020-09-14 09:30
Report number
Location
TX
Narrative
On 9/14/2020 at approximately 9:30am while conducting a DOT inspection of the10 inch mainline valve at mile marker (3.0). The main line valve's 1 inch water drain port plug was being removed to drain water when the plug abruptly disengaged the threads and 3 barrels of product was released. The operator called the supervisor and was instructed to temporarily plug the opening to stop the flow of product. The product flowed off the property onto another operator's property. No public or private property was impacted. Additional resources arrived with a new water drain plug. The new plug was installed, and the product was cleaned up. The soil was remediated on site and clean soil was brought in. In this type of valve, water dropout can collect on the bottom of the valve and is the reason for the drain plug. Over time the plug deteriorated. The valve is drained every six months along with the DOT mainline valve inspections. They will be continued to be operated and drained every six months and replaced as needed.
Detailed record list
Report Received Date
2020-10-13 00:00:00
Iyear
2020
Report Number
20200277
Supplemental Number
34382
Report Type
Supplemental Final
Operator Id
Name
Sunoco Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2020-09-14 09:30:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
3
Recovered Bbls
3
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2020-09-14 09:30:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Temp. Plug Used. Then New Threaded Plug Installed On Same Day
On Site Datetime
2020-09-14 10:00:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Amdel Pipeline
Segment Name
Garden City To Big Spring 10inch
Onshore State Abbreviation
Tx
Onshore Postal Code
79720
Onshore City Name
Big Spring
Onshore County Name
Howard
Designated Location
Milepost/valve Station
Designated Name
3
Federal
No
Location Type
Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Mainline
Valve Mainline Type
Gate
Valve Manufacturer
Grove
Installation Year
1929
Manufactured Year
1929
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
14000
Est Cost Gas Released
160
Est Cost Prop Damage
100
Est Cost Emergency
1211
Est Cost Environmental
1000
Est Cost Other
0
Prpty
16471
Accident Psig
831
Mop Psig
1140
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
1
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
General Corrosion
Int Water Acid Ind
Yes
Int Field Exam Basis Ind
Yes
Int Other Loc Ind
Yes
Corrosion Location Details
Valve Water Drain Plug
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Yes
Corrosion Coupons
Yes
Preparer Name
N****** P********
Preparer Title
Dot Compliance Specialist
Preparer Email
N****************@e*************.com
Preparer Telephone
713-989-4527
Prepared Date
2020-10-15 00:00:00
Authorizer Name
C********** K*****
Authorizer Telephone
719-989-7077
Authorizer Title
Manager - Regulatory Compliance
Authorizer Email
C***********@e*************.com
Narrative
On 9/14/2020 at approximately 9:30am while conducting a DOT inspection of the10 inch mainline valve at mile marker (3.0). The main line valve's 1 inch water drain port plug was being removed to drain water when the plug abruptly disengaged the threads and 3 barrels of product was released. The operator called the supervisor and was instructed to temporarily plug the opening to stop the flow of product. The product flowed off the property onto another operator's property. No public or private property was impacted. Additional resources arrived with a new water drain plug. The new plug was installed, and the product was cleaned up. The soil was remediated on site and clean soil was brought in. In this type of valve, water dropout can collect on the bottom of the valve and is the reason for the drain plug. Over time the plug deteriorated. The valve is drained every six months along with the DOT mainline valve inspections. They will be continued to be operated and drained every six months and replaced as needed.
Report Received Date 2020-10-13 00:00:00
Iyear 2020
Report Number 20200277
Supplemental Number 34382
Report Type Supplemental Final
Operator Id 18718 PHMSA Enforcement
Name Sunoco Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2020-09-14 09:30:00
Location Latitude 32.22678 Google Maps OpenStreetMap
Location Longitude -101.39443 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 3
Recovered Bbls 3
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2020-09-14 09:30:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Temp. Plug Used. Then New Threaded Plug Installed On Same Day
On Site Datetime 2020-09-14 10:00:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Amdel Pipeline
Segment Name Garden City To Big Spring 10inch
Onshore State Abbreviation Tx
Onshore Postal Code 79720
Onshore City Name Big Spring
Onshore County Name Howard
Designated Location Milepost/valve Station
Designated Name 3
Federal No
Location Type Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Mainline
Valve Mainline Type Gate
Valve Manufacturer Grove
Installation Year 1929
Manufactured Year 1929
Material Involved Carbon Steel
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 14000
Est Cost Gas Released 160
Est Cost Prop Damage 100
Est Cost Emergency 1211
Est Cost Environmental 1000
Est Cost Other 0
Prpty 16471
Accident Psig 831
Mop Psig 1140
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 1
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results General Corrosion
Int Water Acid Ind Yes
Int Field Exam Basis Ind Yes
Int Other Loc Ind Yes
Corrosion Location Details Valve Water Drain Plug
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Yes
Corrosion Coupons Yes
Preparer Name N****** P********
Preparer Title Dot Compliance Specialist
Preparer Email N****************@e*************.com
Preparer Telephone 713-989-4527
Prepared Date 2020-10-15 00:00:00
Authorizer Name C********** K*****
Authorizer Telephone 719-989-7077
Authorizer Title Manager - Regulatory Compliance
Authorizer Email C***********@e*************.com
Narrative On 9/14/2020 at approximately 9:30am while conducting a DOT inspection of the10 inch mainline valve at mile marker (3.0). The main line valve's 1 inch water drain port plug was being removed to drain water when the plug abruptly disengaged the threads and 3 barrels of product was released. The operator called the supervisor and was instructed to temporarily plug the opening to stop the flow of product. The product flowed off the property onto another operator's property. No public or private property was impacted. Additional resources arrived with a new water drain plug. The new plug was installed, and the product was cleaned up. The soil was remediated on site and clean soil was brought in. In this type of valve, water dropout can collect on the bottom of the valve and is the reason for the drain plug. Over time the plug deteriorated. The valve is drained every six months along with the DOT mainline valve inspections. They will be continued to be operated and drained every six months and replaced as needed.

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