HL incident on 2020-09-04 — TX

Operator
Enterprise Crude Pipeline Llc
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$17,500
Incident datetime
2020-09-04 00:25
Report number
Location
TX
Narrative
Beginning 9/3/2020 at 18:50, houston control center received notice of sump activity at corsicana station. At 22:00 the sump was pumped down by the controller. After the pump-down event, however, the controller continued to observe a slow gain in the sump level and dispatched a tech to investigate. On 9/4/2020 at 00:55, the enterprise technician arrived at corsicana station and discovered the outboard seal on unit #2 had failed. The volume of the release overwhelmed the drain tubing. An estimated 15 bbls were released onto the skid and surrounding ground inside the station. Absorbent rags and booms were placed around the leak area in preparation for clean-up. A vacuum truck was called in for remediation. Remediation was completed on 09/15/2020. Upon repair, the pump was given a seal of updated design. During the investigation, it was also realized that the alarms did not activate due to residue buildup on the level float. To prevent reoccurrence, a flush plan has been developed to test functionality on an annual basis and maintain the seal pot components.
Detailed record list
Report Received Date
2020-09-30 00:00:00
Iyear
2020
Report Number
20200267
Supplemental Number
34546
Report Type
Supplemental Final
Operator Id
Name
Enterprise Crude Pipeline Llc
Operator Street Address
1100 Louisiana Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2020-09-03 18:50:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
15
Recovered Bbls
15
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2020-09-04 00:25:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Line Was Down Due To Storms Upstream.
On Site Datetime
2020-09-04 00:25:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Corsicana Pump Station
Segment Name
Txxx1433
Onshore State Abbreviation
Tx
Onshore Postal Code
75240
Onshore City Name
Montfort
Onshore County Name
Navarro
Designated Location
Milepost/valve Station
Designated Name
Pump Station
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Other
Item Involved Details
Pump Seal
Installation Year
2016
Material Involved
Material Other Than Carbon Steel
Material Details
Stainless Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
600
Est Cost Prop Damage
17500
Est Cost Emergency
14332
Est Cost Environmental
6500
Est Cost Other
0
Prpty
38932
Accident Psig
148
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Sump stayed within operating range, sump gain during rain events is not abnormal, and no trouble states activated to indicate seal leak.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Pump Or Pump-Related Equipment
Eq Failure Type
Pump Or Pump-Related Equipment
Other Pump Ind
Seal/packing Failure
Eq Additional Other Ind
Yes
Eq Additional Other Details
Buildup Of Debris On Instrumentation Prevented Indication Of Seal Failure.
Preparer Name
R*** T********
Preparer Title
Engineer - Pipeline Compliance
Preparer Email
R*********@e****.com
Preparer Telephone
7133814659
Prepared Date
2020-11-18 00:00:00
Authorizer Name
S**** D****
Authorizer Telephone
7133815585
Authorizer Title
Manager - Compliance
Authorizer Email
S******@e****.com
Narrative
Beginning 9/3/2020 at 18:50, houston control center received notice of sump activity at corsicana station. At 22:00 the sump was pumped down by the controller. After the pump-down event, however, the controller continued to observe a slow gain in the sump level and dispatched a tech to investigate. On 9/4/2020 at 00:55, the enterprise technician arrived at corsicana station and discovered the outboard seal on unit #2 had failed. The volume of the release overwhelmed the drain tubing. An estimated 15 bbls were released onto the skid and surrounding ground inside the station. Absorbent rags and booms were placed around the leak area in preparation for clean-up. A vacuum truck was called in for remediation. Remediation was completed on 09/15/2020. Upon repair, the pump was given a seal of updated design. During the investigation, it was also realized that the alarms did not activate due to residue buildup on the level float. To prevent reoccurrence, a flush plan has been developed to test functionality on an annual basis and maintain the seal pot components.
Report Received Date 2020-09-30 00:00:00
Iyear 2020
Report Number 20200267
Supplemental Number 34546
Report Type Supplemental Final
Operator Id 30829 PHMSA Enforcement
Name Enterprise Crude Pipeline Llc
Operator Street Address 1100 Louisiana Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2020-09-03 18:50:00
Location Latitude 32.233953 Google Maps OpenStreetMap
Location Longitude -96.337986 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 15
Recovered Bbls 15
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2020-09-04 00:25:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Line Was Down Due To Storms Upstream.
On Site Datetime 2020-09-04 00:25:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Corsicana Pump Station
Segment Name Txxx1433
Onshore State Abbreviation Tx
Onshore Postal Code 75240
Onshore City Name Montfort
Onshore County Name Navarro
Designated Location Milepost/valve Station
Designated Name Pump Station
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Other
Item Involved Details Pump Seal
Installation Year 2016
Material Involved Material Other Than Carbon Steel
Material Details Stainless Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 600
Est Cost Prop Damage 17500
Est Cost Emergency 14332
Est Cost Environmental 6500
Est Cost Other 0
Prpty 38932
Accident Psig 148
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Sump stayed within operating range, sump gain during rain events is not abnormal, and no trouble states activated to indicate seal leak.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Pump Or Pump-Related Equipment
Eq Failure Type Pump Or Pump-Related Equipment
Other Pump Ind Seal/packing Failure
Eq Additional Other Ind Yes
Eq Additional Other Details Buildup Of Debris On Instrumentation Prevented Indication Of Seal Failure.
Preparer Name R*** T********
Preparer Title Engineer - Pipeline Compliance
Preparer Email R*********@e****.com
Preparer Telephone 7133814659
Prepared Date 2020-11-18 00:00:00
Authorizer Name S**** D****
Authorizer Telephone 7133815585
Authorizer Title Manager - Compliance
Authorizer Email S******@e****.com
Narrative Beginning 9/3/2020 at 18:50, houston control center received notice of sump activity at corsicana station. At 22:00 the sump was pumped down by the controller. After the pump-down event, however, the controller continued to observe a slow gain in the sump level and dispatched a tech to investigate. On 9/4/2020 at 00:55, the enterprise technician arrived at corsicana station and discovered the outboard seal on unit #2 had failed. The volume of the release overwhelmed the drain tubing. An estimated 15 bbls were released onto the skid and surrounding ground inside the station. Absorbent rags and booms were placed around the leak area in preparation for clean-up. A vacuum truck was called in for remediation. Remediation was completed on 09/15/2020. Upon repair, the pump was given a seal of updated design. During the investigation, it was also realized that the alarms did not activate due to residue buildup on the level float. To prevent reoccurrence, a flush plan has been developed to test functionality on an annual basis and maintain the seal pot components.

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