HL incident on 2020-09-01 — OK

Operator
Oneok Ngl Pipeline, Llc
Cause
Equipment Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$80
Incident datetime
2020-09-01 21:23
Report number
Location
OK
Narrative
On 9-1-2020 at 20:43 oneok pipeline control received a gas detect alarm at the oneok west texas lpg weatherford station and dispatched field personnel. Upon arriving at the station, the oneok field operator identified vapors leaking from a 1" nipple associated with thermal relief piping at the adjacent oneok arbuckle 2 - weatherford custody meter skid. The meter skid was immediately isolated and the product evacuated. The 1" nipple was removed, replaced and the system was returned to normal service. Upon visual inspection of the 1" nipple, a hairline crack was found in the threads. Follow up corrective action has been made which eliminated the need for the thermal relief. Oneok is continuing the investigation of the 1" nipple, meter skid and associated piping at the arbuckle 2 - weatherford custody meter skid to determine the cause of the release. A supplemental report will be submitted once oneok has completed it's investigation. Update 10/28/2020 the failed 1" nipple was found to show elevated residual stress at the thread crest and thread roots from severe grain deformation imparted during the initial cutting of the threads at manufacture. Because the defect in the threads occurred during manufacture, oneok has replaced the 1" nipples in similar service on the weatherford custody meter skid.
Detailed record list
Report Received Date
2020-09-30 00:00:00
Iyear
2020
Report Number
20200266
Supplemental Number
34453
Report Type
Supplemental Final
Operator Id
Name
Oneok Ngl Pipeline, Llc
Operator Street Address
100 West Fifth Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2020-09-01 21:23:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
4.47
Intentional Release Bbls
28
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2020-09-01 21:23:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
The Location Of The Release Did Not Affect The Operation Of The Pipeline.
On Site Datetime
2020-09-01 21:23:00
Nrc Rpt Datetime
2020-09-01 22:21:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Arbuckle 2 Weatherford Station
Segment Name
10624-3 Ringgold Pump Station To Weatherford Traps
Onshore State Abbreviation
Tx
Onshore Postal Code
76087
Onshore City Name
Not Within A Municipality
Onshore County Name
Parker
Designated Location
Milepost/valve Station
Designated Name
Meter Skid
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Relief Line And Relief Equipment
Installation Year
2020
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Usa Ecological Ind
Yes
Usa Ecological Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
312
Est Cost Prop Damage
80
Est Cost Emergency
2800
Est Cost Environmental
0
Est Cost Other
3800
Est Cost Other Details
Investigation
Prpty
6992
Accident Psig
969
Mop Psig
1480
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The leak was caused by a cracked nipple operated under normal pressures.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Threaded Connection/coupling Failure
Eq Failure Type
Threaded Connection/coupling Failure
Other Stripped Ind
Pipe Nipple
Additional Defect Ind
Yes
Preparer Name
M***** C********
Preparer Title
Regulatory Compliance Specialist
Preparer Email
M***************@o****.com
Preparer Telephone
2542928911
Prepared Date
2020-10-29 00:00:00
Authorizer Name
M***** C********
Authorizer Telephone
2542928911
Authorizer Title
Regulatory Compliance Specialist
Authorizer Email
M***************@o****.com
Narrative
On 9-1-2020 at 20:43 oneok pipeline control received a gas detect alarm at the oneok west texas lpg weatherford station and dispatched field personnel. Upon arriving at the station, the oneok field operator identified vapors leaking from a 1" nipple associated with thermal relief piping at the adjacent oneok arbuckle 2 - weatherford custody meter skid. The meter skid was immediately isolated and the product evacuated. The 1" nipple was removed, replaced and the system was returned to normal service. Upon visual inspection of the 1" nipple, a hairline crack was found in the threads. Follow up corrective action has been made which eliminated the need for the thermal relief. Oneok is continuing the investigation of the 1" nipple, meter skid and associated piping at the arbuckle 2 - weatherford custody meter skid to determine the cause of the release. A supplemental report will be submitted once oneok has completed it's investigation. Update 10/28/2020 the failed 1" nipple was found to show elevated residual stress at the thread crest and thread roots from severe grain deformation imparted during the initial cutting of the threads at manufacture. Because the defect in the threads occurred during manufacture, oneok has replaced the 1" nipples in similar service on the weatherford custody meter skid.
Report Received Date 2020-09-30 00:00:00
Iyear 2020
Report Number 20200266
Supplemental Number 34453
Report Type Supplemental Final
Operator Id 32109 PHMSA Enforcement
Name Oneok Ngl Pipeline, Llc
Operator Street Address 100 West Fifth Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2020-09-01 21:23:00
Location Latitude 32.67485 Google Maps OpenStreetMap
Location Longitude -97.92963 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 4.47
Intentional Release Bbls 28
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2020-09-01 21:23:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain The Location Of The Release Did Not Affect The Operation Of The Pipeline.
On Site Datetime 2020-09-01 21:23:00
Nrc Rpt Datetime 2020-09-01 22:21:00
Nrc Rpt Num 1286298 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Arbuckle 2 Weatherford Station
Segment Name 10624-3 Ringgold Pump Station To Weatherford Traps
Onshore State Abbreviation Tx
Onshore Postal Code 76087
Onshore City Name Not Within A Municipality
Onshore County Name Parker
Designated Location Milepost/valve Station
Designated Name Meter Skid
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Relief Line And Relief Equipment
Installation Year 2020
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Usa Ecological Ind Yes
Usa Ecological Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 312
Est Cost Prop Damage 80
Est Cost Emergency 2800
Est Cost Environmental 0
Est Cost Other 3800
Est Cost Other Details Investigation
Prpty 6992
Accident Psig 969
Mop Psig 1480
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The leak was caused by a cracked nipple operated under normal pressures.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Threaded Connection/coupling Failure
Eq Failure Type Threaded Connection/coupling Failure
Other Stripped Ind Pipe Nipple
Additional Defect Ind Yes
Preparer Name M***** C********
Preparer Title Regulatory Compliance Specialist
Preparer Email M***************@o****.com
Preparer Telephone 2542928911
Prepared Date 2020-10-29 00:00:00
Authorizer Name M***** C********
Authorizer Telephone 2542928911
Authorizer Title Regulatory Compliance Specialist
Authorizer Email M***************@o****.com
Narrative On 9-1-2020 at 20:43 oneok pipeline control received a gas detect alarm at the oneok west texas lpg weatherford station and dispatched field personnel. Upon arriving at the station, the oneok field operator identified vapors leaking from a 1" nipple associated with thermal relief piping at the adjacent oneok arbuckle 2 - weatherford custody meter skid. The meter skid was immediately isolated and the product evacuated. The 1" nipple was removed, replaced and the system was returned to normal service. Upon visual inspection of the 1" nipple, a hairline crack was found in the threads. Follow up corrective action has been made which eliminated the need for the thermal relief. Oneok is continuing the investigation of the 1" nipple, meter skid and associated piping at the arbuckle 2 - weatherford custody meter skid to determine the cause of the release. A supplemental report will be submitted once oneok has completed it's investigation. Update 10/28/2020 the failed 1" nipple was found to show elevated residual stress at the thread crest and thread roots from severe grain deformation imparted during the initial cutting of the threads at manufacture. Because the defect in the threads occurred during manufacture, oneok has replaced the 1" nipples in similar service on the weatherford custody meter skid.

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