HL incident on 2020-07-16 — TX

Operator
Dcp Midstream
Cause
Equipment Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$18,000
Incident datetime
2020-07-16 07:41
Report number
Location
TX
Narrative
On 07/16/2020, at 7:41 am, dcp field technician identified a leak in a valve body bypass nipple of sweeny meter station. After the confirmed discovery of the leak, a plan was put into place to launch a 24 inch pig to displace the ngl back into the sahi mainline. Once the pig was launched at 1:33 am, 07/17/2020, it isolated the leak due to n2 being behind the pig. It was determined that the provided valve from the manufacturer had a defective threaded nipple which caused leak. As a corrective action, dcp was provided a new valve from the manufacturer and was installed at the meter station.
Detailed record list
Report Received Date
2020-08-12 00:00:00
Iyear
2020
Report Number
20200227
Supplemental Number
34209
Report Type
Supplemental Final
Operator Id
Name
Dcp Midstream
Operator Street Address
2331 Citywest Blvd. Hq-08-S812-02
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77042
Local Datetime
2020-07-16 08:46:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
0.32
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2020-07-16 07:41:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
To Stop The Leak Through Nipple, Ngl Pushed Back To Sahi Main Line
On Site Datetime
2020-07-16 07:41:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
P66 Sweeny Meter Station
Segment Name
Sahi-1-18
Onshore State Abbreviation
Tx
Onshore Postal Code
77480
Onshore City Name
Not Within A Municipality
Onshore County Name
Brazoria
Designated Location
Milepost/valve Station
Designated Name
Mp 6.3
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Valve
Valve Type
Mainline
Valve Mainline Type
Gate
Valve Manufacturer
Spx
Installation Year
2020
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Other
Leak Type Other
Defective Nipple In Valve Body
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
8
Est Cost Prop Damage
18000
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
18008
Accident Psig
1044
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The gate valve provided by the manufacturer had a defective threaded nipple which caused the leak. Controller did not contribute to this event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Malfunction Of Control/relief Equipment
Eq Failure Type
Malfunction Of Control/relief Equipment
Block Valve Ind
Yes
Additional Defect Ind
Yes
Preparer Name
M******* M******
Preparer Title
Principal Pipeline Compliance
Preparer Email
M********@d***********.com
Preparer Telephone
832-546-0588
Prepared Date
2020-08-31 00:00:00
Authorizer Name
J*** D P*******
Authorizer Telephone
405-605-3859
Authorizer Title
Manager Pipeline Compliance
Authorizer Email
J*********@d***********.com
Narrative
On 07/16/2020, at 7:41 am, dcp field technician identified a leak in a valve body bypass nipple of sweeny meter station. After the confirmed discovery of the leak, a plan was put into place to launch a 24 inch pig to displace the ngl back into the sahi mainline. Once the pig was launched at 1:33 am, 07/17/2020, it isolated the leak due to n2 being behind the pig. It was determined that the provided valve from the manufacturer had a defective threaded nipple which caused leak. As a corrective action, dcp was provided a new valve from the manufacturer and was installed at the meter station.
Report Received Date 2020-08-12 00:00:00
Iyear 2020
Report Number 20200227
Supplemental Number 34209
Report Type Supplemental Final
Operator Id 31130 PHMSA Enforcement
Name Dcp Midstream
Operator Street Address 2331 Citywest Blvd. Hq-08-S812-02
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77042
Local Datetime 2020-07-16 08:46:00
Location Latitude 29.063056 Google Maps OpenStreetMap
Location Longitude -95.755956 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 0.32
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2020-07-16 07:41:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain To Stop The Leak Through Nipple, Ngl Pushed Back To Sahi Main Line
On Site Datetime 2020-07-16 07:41:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name P66 Sweeny Meter Station
Segment Name Sahi-1-18
Onshore State Abbreviation Tx
Onshore Postal Code 77480
Onshore City Name Not Within A Municipality
Onshore County Name Brazoria
Designated Location Milepost/valve Station
Designated Name Mp 6.3
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Valve
Valve Type Mainline
Valve Mainline Type Gate
Valve Manufacturer Spx
Installation Year 2020
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Other
Leak Type Other Defective Nipple In Valve Body
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 8
Est Cost Prop Damage 18000
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 18008
Accident Psig 1044
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The gate valve provided by the manufacturer had a defective threaded nipple which caused the leak. Controller did not contribute to this event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Malfunction Of Control/relief Equipment
Eq Failure Type Malfunction Of Control/relief Equipment
Block Valve Ind Yes
Additional Defect Ind Yes
Preparer Name M******* M******
Preparer Title Principal Pipeline Compliance
Preparer Email M********@d***********.com
Preparer Telephone 832-546-0588
Prepared Date 2020-08-31 00:00:00
Authorizer Name J*** D P*******
Authorizer Telephone 405-605-3859
Authorizer Title Manager Pipeline Compliance
Authorizer Email J*********@d***********.com
Narrative On 07/16/2020, at 7:41 am, dcp field technician identified a leak in a valve body bypass nipple of sweeny meter station. After the confirmed discovery of the leak, a plan was put into place to launch a 24 inch pig to displace the ngl back into the sahi mainline. Once the pig was launched at 1:33 am, 07/17/2020, it isolated the leak due to n2 being behind the pig. It was determined that the provided valve from the manufacturer had a defective threaded nipple which caused leak. As a corrective action, dcp was provided a new valve from the manufacturer and was installed at the meter station.

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