HL incident on 2020-07-07 — TX

Operator
Sunoco Partners Marketing & Terminals Lp
Cause
Incorrect Operation
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2020-07-07 11:00
Report number
Location
TX
Narrative
On 07/07/20 at approximately 11:00am the rotation manifold sump overflowed resulting in the release of approximately 2 bbls of crude oil. Operators were performing final checks on tank 1537 to bring it back in service after maintenance. The operator was cycling the tank gate valves for tank 1537 and unintentionally activated the gate valve for tank 1540 which was receiving at the time. The tank 1540 valve being cycled was noted immediately by the operator and corrected however it caused the pressure relief on the fill line to activate sending some product to the sump resulting in the overfill. The pressure relief activated as intended at 150 psig but the line mop is 285 psig. Mop of the fill line was not exceeded. All free product was recovered via vacuum truck and contaminated soil was removed for on-site remediation.
Detailed record list
Report Received Date
2020-08-05 00:00:00
Iyear
2020
Report Number
20200220
Supplemental Number
34439
Report Type
Supplemental Final
Operator Id
Name
Sunoco Partners Marketing & Terminals Lp
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2020-07-07 11:00:00
Location Latitude
Location Longitude
-93.98666667
Commodity Released Type
Crude Oil
Unintentional Release Bbls
2
Recovered Bbls
2
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2020-07-07 11:00:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2020-07-07 11:00:00
Restart Datetime
2020-07-07 12:00:00
On Site Datetime
2020-07-07 11:00:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Nederland Terminal
Segment Name
Rotation Manifold
Onshore State Abbreviation
Tx
Onshore Postal Code
77627
Onshore City Name
Nederland
Onshore County Name
Jefferson
Designated Location
Survey Station No.
Designated Name
0+00
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Other
Incident Area Details
Sump Overfill
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Sump
Installation Year
1979
Material Involved
Carbon Steel
Release Type
Overfill Or Overflow
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
100
Est Cost Prop Damage
0
Est Cost Emergency
500
Est Cost Environmental
1500
Est Cost Other
0
Prpty
2100
Accident Psig
150
Mop Psig
285
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Operation Type
Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Overflow Other Ind
Valve Misalignment
Related Other Ind
Yes
Operation Related Details
Inadvertent Valve Actuation
Category Type
Routine Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
N****** P********
Preparer Title
Regulatory Specialist
Preparer Email
N****************@e*************.com
Preparer Telephone
713-989-4527
Prepared Date
2020-09-09 00:00:00
Authorizer Name
C**** K*****
Authorizer Telephone
713-989-7077
Authorizer Title
Manager - Regulatory Compliance
Authorizer Email
C***********@e*************.com
Narrative
On 07/07/20 at approximately 11:00am the rotation manifold sump overflowed resulting in the release of approximately 2 bbls of crude oil. Operators were performing final checks on tank 1537 to bring it back in service after maintenance. The operator was cycling the tank gate valves for tank 1537 and unintentionally activated the gate valve for tank 1540 which was receiving at the time. The tank 1540 valve being cycled was noted immediately by the operator and corrected however it caused the pressure relief on the fill line to activate sending some product to the sump resulting in the overfill. The pressure relief activated as intended at 150 psig but the line mop is 285 psig. Mop of the fill line was not exceeded. All free product was recovered via vacuum truck and contaminated soil was removed for on-site remediation.
Report Received Date 2020-08-05 00:00:00
Iyear 2020
Report Number 20200220
Supplemental Number 34439
Report Type Supplemental Final
Operator Id 39706 PHMSA Enforcement
Name Sunoco Partners Marketing & Terminals Lp
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2020-07-07 11:00:00
Location Latitude 30.00106389 Google Maps OpenStreetMap
Location Longitude -93.98666667 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 2
Recovered Bbls 2
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2020-07-07 11:00:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2020-07-07 11:00:00
Restart Datetime 2020-07-07 12:00:00
On Site Datetime 2020-07-07 11:00:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Nederland Terminal
Segment Name Rotation Manifold
Onshore State Abbreviation Tx
Onshore Postal Code 77627
Onshore City Name Nederland
Onshore County Name Jefferson
Designated Location Survey Station No.
Designated Name 0+00
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Other
Incident Area Details Sump Overfill
Crossing No
Pipe Facility Type Interstate
Item Involved Sump
Installation Year 1979
Material Involved Carbon Steel
Release Type Overfill Or Overflow
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 100
Est Cost Prop Damage 0
Est Cost Emergency 500
Est Cost Environmental 1500
Est Cost Other 0
Prpty 2100
Accident Psig 150
Mop Psig 285
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Operation Type Tank, Vessel, Or Sump/separator Allowed Or Caused To Overfill Or Overflow
Overflow Other Ind Valve Misalignment
Related Other Ind Yes
Operation Related Details Inadvertent Valve Actuation
Category Type Routine Maintenance
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name N****** P********
Preparer Title Regulatory Specialist
Preparer Email N****************@e*************.com
Preparer Telephone 713-989-4527
Prepared Date 2020-09-09 00:00:00
Authorizer Name C**** K*****
Authorizer Telephone 713-989-7077
Authorizer Title Manager - Regulatory Compliance
Authorizer Email C***********@e*************.com
Narrative On 07/07/20 at approximately 11:00am the rotation manifold sump overflowed resulting in the release of approximately 2 bbls of crude oil. Operators were performing final checks on tank 1537 to bring it back in service after maintenance. The operator was cycling the tank gate valves for tank 1537 and unintentionally activated the gate valve for tank 1540 which was receiving at the time. The tank 1540 valve being cycled was noted immediately by the operator and corrected however it caused the pressure relief on the fill line to activate sending some product to the sump resulting in the overfill. The pressure relief activated as intended at 150 psig but the line mop is 285 psig. Mop of the fill line was not exceeded. All free product was recovered via vacuum truck and contaminated soil was removed for on-site remediation.

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