HL incident on 2020-07-14 — OK

Operator
Oneok Ngl Pipeline, Llc
Cause
Corrosion Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$150,000
Incident datetime
2020-07-14 16:46
Report number
Location
OK
Narrative
On 7/14/2020, a third-party contract crew performing pipeline inspections discovered a vapor release coming from a casing vent riser on the 11107 pipeline at the route 30 crossing in joliet, il (41.58275 -88.16556). At the time the leak was discovered, the pipeline contained propane but was not flowing. Post discovery, block valves were manually shut and the pipeline was nitrogen purged and depressured to facilitate the repair. Once the location was excavated, a pinhole was confirmed just inside the end of the casing. A 10 foot section of pipeline, which included the pinhole, was cut-out and replaced, and the pipeline was placed back in service on 7/18/20. The pipeline section containing the pinhole has been sent for metallurgical lab analysis to determine cause of the failure. An nrc report (#281895) was submitted on 7/14/20 due to repairs estimated over $50,000. Updated 11/5/2020 - brent theede the results of the metallurgical analysis indicate that the metallurgical cause of the leak was ac stray current corrosion. This conclusion is based on a number of observations, including: the association of the failure with a well-coated pipe segment, the morphology of the pit, the composition of the corrosion products, and the ph of the deposits at the leak.
Detailed record list
Report Received Date
2020-07-31 00:00:00
Iyear
2020
Report Number
20200219
Supplemental Number
34535
Report Type
Supplemental Final
Operator Id
Name
Oneok Ngl Pipeline, Llc
Operator Street Address
100 West Fifth Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2020-07-14 16:46:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Other Hvl
Commodity Details
Propane
Unintentional Release Bbls
2.5
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2020-07-14 16:46:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2020-07-14 16:46:00
Restart Datetime
2020-07-18 22:00:00
On Site Datetime
2020-07-14 16:46:00
Nrc Rpt Datetime
2020-07-14 17:32:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Morris Storage To Lemont Storage
Segment Name
11107
Onshore State Abbreviation
Il
Onshore Postal Code
60435
Onshore City Name
Joliet
Onshore County Name
Will
Designated Location
Milepost/valve Station
Designated Name
16.78
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
72
Crossing
Yes
Road Crossing Ind
Yes
Road Type
Cased
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
10
Pipe Wall Thickness
0.25
Pipe Smys
52000
Pipe Specification
Api 5l
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1971
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
No
Est Cost Oper Paid
0
Est Cost Gas Released
50
Est Cost Prop Damage
150000
Est Cost Emergency
1500
Est Cost Environmental
0
Est Cost Other
2500
Est Cost Other Details
Investigation And Metallurgical Analysis
Prpty
154050
Accident Psig
137
Mop Psig
1740
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
106022
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
No controller actions were completed in association with this leak.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Localized Pitting
Stray Current Corrosion Ind
Yes
Metallurgical Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
Unknown
Shielding Evident
Yes
Cathodic Survey Type
Yes
Cp Annual Survey Ind
Yes
Close Interval Survey Ind
Yes
Cp Annual Survey Year
2020
Close Interval Survey Year
2018
Prior Damage
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Axial Recent Year
2019
Geometry Recent Year
2019
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
B**** T*****
Preparer Title
Regulatory Compliance Specialist
Preparer Email
B***********@o****.com
Preparer Telephone
620-820-3047
Prepared Date
2020-11-16 00:00:00
Authorizer Name
W***** A****
Authorizer Telephone
918-591-5081
Authorizer Title
Vp Natural Gas Pipelines And Terminals
Authorizer Email
W***********@o****.com
Narrative
On 7/14/2020, a third-party contract crew performing pipeline inspections discovered a vapor release coming from a casing vent riser on the 11107 pipeline at the route 30 crossing in joliet, il (41.58275 -88.16556). At the time the leak was discovered, the pipeline contained propane but was not flowing. Post discovery, block valves were manually shut and the pipeline was nitrogen purged and depressured to facilitate the repair. Once the location was excavated, a pinhole was confirmed just inside the end of the casing. A 10 foot section of pipeline, which included the pinhole, was cut-out and replaced, and the pipeline was placed back in service on 7/18/20. The pipeline section containing the pinhole has been sent for metallurgical lab analysis to determine cause of the failure. An nrc report (#281895) was submitted on 7/14/20 due to repairs estimated over $50,000. Updated 11/5/2020 - brent theede the results of the metallurgical analysis indicate that the metallurgical cause of the leak was ac stray current corrosion. This conclusion is based on a number of observations, including: the association of the failure with a well-coated pipe segment, the morphology of the pit, the composition of the corrosion products, and the ph of the deposits at the leak.
Report Received Date 2020-07-31 00:00:00
Iyear 2020
Report Number 20200219
Supplemental Number 34535
Report Type Supplemental Final
Operator Id 32109 PHMSA Enforcement
Name Oneok Ngl Pipeline, Llc
Operator Street Address 100 West Fifth Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2020-07-14 16:46:00
Location Latitude 41.58275 Google Maps OpenStreetMap
Location Longitude -88.16556 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Other Hvl
Commodity Details Propane
Unintentional Release Bbls 2.5
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2020-07-14 16:46:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2020-07-14 16:46:00
Restart Datetime 2020-07-18 22:00:00
On Site Datetime 2020-07-14 16:46:00
Nrc Rpt Datetime 2020-07-14 17:32:00
Nrc Rpt Num 1281895 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Morris Storage To Lemont Storage
Segment Name 11107
Onshore State Abbreviation Il
Onshore Postal Code 60435
Onshore City Name Joliet
Onshore County Name Will
Designated Location Milepost/valve Station
Designated Name 16.78
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 72
Crossing Yes
Road Crossing Ind Yes
Road Type Cased
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 10
Pipe Wall Thickness 0.25
Pipe Smys 52000
Pipe Specification Api 5l
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1971
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No No
Est Cost Oper Paid 0
Est Cost Gas Released 50
Est Cost Prop Damage 150000
Est Cost Emergency 1500
Est Cost Environmental 0
Est Cost Other 2500
Est Cost Other Details Investigation And Metallurgical Analysis
Prpty 154050
Accident Psig 137
Mop Psig 1740
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 106022
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details No controller actions were completed in association with this leak.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Localized Pitting
Stray Current Corrosion Ind Yes
Metallurgical Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year Unknown
Shielding Evident Yes
Cathodic Survey Type Yes
Cp Annual Survey Ind Yes
Close Interval Survey Ind Yes
Cp Annual Survey Year 2020
Close Interval Survey Year 2018
Prior Damage Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Axial Recent Year 2019
Geometry Recent Year 2019
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name B**** T*****
Preparer Title Regulatory Compliance Specialist
Preparer Email B***********@o****.com
Preparer Telephone 620-820-3047
Prepared Date 2020-11-16 00:00:00
Authorizer Name W***** A****
Authorizer Telephone 918-591-5081
Authorizer Title Vp Natural Gas Pipelines And Terminals
Authorizer Email W***********@o****.com
Narrative On 7/14/2020, a third-party contract crew performing pipeline inspections discovered a vapor release coming from a casing vent riser on the 11107 pipeline at the route 30 crossing in joliet, il (41.58275 -88.16556). At the time the leak was discovered, the pipeline contained propane but was not flowing. Post discovery, block valves were manually shut and the pipeline was nitrogen purged and depressured to facilitate the repair. Once the location was excavated, a pinhole was confirmed just inside the end of the casing. A 10 foot section of pipeline, which included the pinhole, was cut-out and replaced, and the pipeline was placed back in service on 7/18/20. The pipeline section containing the pinhole has been sent for metallurgical lab analysis to determine cause of the failure. An nrc report (#281895) was submitted on 7/14/20 due to repairs estimated over $50,000. Updated 11/5/2020 - brent theede the results of the metallurgical analysis indicate that the metallurgical cause of the leak was ac stray current corrosion. This conclusion is based on a number of observations, including: the association of the failure with a well-coated pipe segment, the morphology of the pit, the composition of the corrosion products, and the ph of the deposits at the leak.

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