HL incident on 2020-06-22 — TX

Operator
Exxonmobil Pipeline Co
Cause
Equipment Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$32,350
Incident datetime
2020-06-22 05:43
Report number
Location
TX
Narrative
On june 22, 2020, valve-1699 had a failure of a temporary engineered enclosure installed to contain product from a deteriorating o-ring on the valve bonnet. An estimated 33 barrels were released into the atmosphere and the vapor cloud was contained in the vicinity of the valve. A fire monitor was set up by exxonmobil baton rouge refinery and a water spray turned on to suppress the vapors. Air monitoring began immediately and perimeter air monitoring was set up near the roadway to ensure no vocs or lels were leaving the site. Flares were set up on each end of the pipeline at the isolation valves to empty the pipeline in order to safely replace the valve. Product continued to be released from the failed temporary valve until flare down was complete on june 26, 2020. The valve was replaced in like-kind. This temporary engineered enclosure was the only one in empco's system. However, as a follow up from the investigation, empco's repair and modification manual will be updated to include fugitive emissions monitoring if this temporary engineered enclosure is utilized in the future to maintain a valve until system can be safely depressurized/gas freed and permanently repaired.
Detailed record list
Report Received Date
2020-07-22 00:00:00
Iyear
2020
Report Number
20200213
Supplemental Number
34598
Report Type
Supplemental Final
Operator Id
Name
Exxonmobil Pipeline Co
Operator Street Address
22777 Springwoods Village Parkway E2.2b-Emp
Operator City Name
Spring
Operator State Abbreviation
TX
Operator Postal Code
77389
Local Datetime
2020-06-22 05:43:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Other Hvl
Commodity Details
Chemical Grade Propylene
Unintentional Release Bbls
33
Intentional Release Bbls
5117
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2020-06-22 05:43:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2020-06-22 05:43:00
Restart Datetime
2020-06-28 15:00:00
On Site Datetime
2020-06-22 05:43:00
Nrc Rpt Datetime
2020-06-22 07:01:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Remotely Controlled
Num Pub Evacuated
0
Pipe Fac Name
West Bank Meter-Bayou Sorrell La-109
Segment Name
5745
Onshore State Abbreviation
La
Onshore Postal Code
70767
Onshore City Name
Port Allen
Onshore County Name
West Baton Rouge Parish
Designated Location
Milepost/valve Station
Designated Name
Vlv-1699
Federal
No
Location Type
Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Valve
Valve Type
Mainline
Valve Mainline Type
Gate
Valve Manufacturer
Grove
Installation Year
1972
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
205959
Est Cost Prop Damage
32350
Est Cost Emergency
135000
Est Cost Environmental
0
Est Cost Other
117090
Est Cost Other Details
Rental Flare
Prpty
490399
Accident Psig
1221
Mop Psig
2160
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
79319
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
No control issues identified.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Seal (Not Pump Seal) Or Packing
Additional Valve Ind
Yes
Preparer Name
T**** S******
Preparer Title
Pipeline Safety Advisor
Preparer Email
T**************@e*********.com
Preparer Telephone
281-939-4602
Prepared Date
2020-12-08 00:00:00
Authorizer Name
C******* B H********
Authorizer Telephone
832-624-7920
Authorizer Title
Sshe Manager
Authorizer Email
C*******************@e*********.com
Narrative
On june 22, 2020, valve-1699 had a failure of a temporary engineered enclosure installed to contain product from a deteriorating o-ring on the valve bonnet. An estimated 33 barrels were released into the atmosphere and the vapor cloud was contained in the vicinity of the valve. A fire monitor was set up by exxonmobil baton rouge refinery and a water spray turned on to suppress the vapors. Air monitoring began immediately and perimeter air monitoring was set up near the roadway to ensure no vocs or lels were leaving the site. Flares were set up on each end of the pipeline at the isolation valves to empty the pipeline in order to safely replace the valve. Product continued to be released from the failed temporary valve until flare down was complete on june 26, 2020. The valve was replaced in like-kind. This temporary engineered enclosure was the only one in empco's system. However, as a follow up from the investigation, empco's repair and modification manual will be updated to include fugitive emissions monitoring if this temporary engineered enclosure is utilized in the future to maintain a valve until system can be safely depressurized/gas freed and permanently repaired.
Report Received Date 2020-07-22 00:00:00
Iyear 2020
Report Number 20200213
Supplemental Number 34598
Report Type Supplemental Final
Operator Id 4906 PHMSA Enforcement
Name Exxonmobil Pipeline Co
Operator Street Address 22777 Springwoods Village Parkway E2.2b-Emp
Operator City Name Spring
Operator State Abbreviation TX
Operator Postal Code 77389
Local Datetime 2020-06-22 05:43:00
Location Latitude 30.475309 Google Maps OpenStreetMap
Location Longitude -91.220828 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Other Hvl
Commodity Details Chemical Grade Propylene
Unintentional Release Bbls 33
Intentional Release Bbls 5117
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2020-06-22 05:43:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2020-06-22 05:43:00
Restart Datetime 2020-06-28 15:00:00
On Site Datetime 2020-06-22 05:43:00
Nrc Rpt Datetime 2020-06-22 07:01:00
Nrc Rpt Num 1280096 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Remotely Controlled
Num Pub Evacuated 0
Pipe Fac Name West Bank Meter-Bayou Sorrell La-109
Segment Name 5745
Onshore State Abbreviation La
Onshore Postal Code 70767
Onshore City Name Port Allen
Onshore County Name West Baton Rouge Parish
Designated Location Milepost/valve Station
Designated Name Vlv-1699
Federal No
Location Type Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Valve
Valve Type Mainline
Valve Mainline Type Gate
Valve Manufacturer Grove
Installation Year 1972
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 205959
Est Cost Prop Damage 32350
Est Cost Emergency 135000
Est Cost Environmental 0
Est Cost Other 117090
Est Cost Other Details Rental Flare
Prpty 490399
Accident Psig 1221
Mop Psig 2160
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 79319
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details No control issues identified.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Seal (Not Pump Seal) Or Packing
Additional Valve Ind Yes
Preparer Name T**** S******
Preparer Title Pipeline Safety Advisor
Preparer Email T**************@e*********.com
Preparer Telephone 281-939-4602
Prepared Date 2020-12-08 00:00:00
Authorizer Name C******* B H********
Authorizer Telephone 832-624-7920
Authorizer Title Sshe Manager
Authorizer Email C*******************@e*********.com
Narrative On june 22, 2020, valve-1699 had a failure of a temporary engineered enclosure installed to contain product from a deteriorating o-ring on the valve bonnet. An estimated 33 barrels were released into the atmosphere and the vapor cloud was contained in the vicinity of the valve. A fire monitor was set up by exxonmobil baton rouge refinery and a water spray turned on to suppress the vapors. Air monitoring began immediately and perimeter air monitoring was set up near the roadway to ensure no vocs or lels were leaving the site. Flares were set up on each end of the pipeline at the isolation valves to empty the pipeline in order to safely replace the valve. Product continued to be released from the failed temporary valve until flare down was complete on june 26, 2020. The valve was replaced in like-kind. This temporary engineered enclosure was the only one in empco's system. However, as a follow up from the investigation, empco's repair and modification manual will be updated to include fugitive emissions monitoring if this temporary engineered enclosure is utilized in the future to maintain a valve until system can be safely depressurized/gas freed and permanently repaired.

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