HL incident on 2020-05-25 — TX

Operator
Double H
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$3,138
Incident datetime
2020-05-25 06:10
Report number
Location
TX
Narrative
At 2:52am local time, mdt, the control center received a pump seal pot leak alarm from pump p1440 at the biddle pump station. The pump was automatically shut down at the time of the alarm and the station bypassed. An operator was dispatched to investigate the site and arrived onsite and confirmed a release of less than 1 gallon contained on the pump skid at 5:24am local time. The investigation included: cleaning the pump drain line, inspecting the equipment, and starting the pump to observe the rate of product leaking from the pump seal into the pump seal pot. The pump was restarted at 6:10am local time but immediately experienced another pump leak alarm and shut down the pump station automatically. At this time the entire line was shutdown. This leak released approximately 17 gallons of crude oil on the pump skid and surrounding gravel. The operator locked out the pump, disabling its use. The contaminated gravel was collected for treatment and disposal. The pump was cleaned and thoroughly assessed. A failed pump seal was found to be the cause of release. The seal was transported to a third party for failure analysis. The pipeline was restarted at 12:01pm after the alternative pump at biddle pump station (named p1430) was confirmed to have no issues. An internal investigation has begun and is ongoing. A supplemental report will be provided. 9/9/20 update - a metallurgical analysis showed the failed seal was made from material that was not compatible with the product being transported. The seal was replaced with the appropriate model for crude oil service.
Detailed record list
Report Received Date
2020-06-24 00:00:00
Iyear
2020
Report Number
20200186
Supplemental Number
34246
Report Type
Supplemental Final
Operator Id
Name
Double H
Operator Street Address
1001 Louisiana St., Suite 1000
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2020-05-25 06:10:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.4
Recovered Bbls
0.4
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2020-05-25 06:10:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2020-05-25 06:10:00
Restart Datetime
2020-05-25 12:01:00
On Site Datetime
2020-05-25 06:10:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Biddle Station
Segment Name
Pump P1440
Onshore State Abbreviation
Mt
Onshore Postal Code
59313
Onshore City Name
Broadus
Onshore County Name
Powder River
Designated Location
Milepost/valve Station
Designated Name
P1440
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pump
Installation Year
2015
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
14
Est Cost Prop Damage
3138
Est Cost Emergency
12020
Est Cost Environmental
0
Est Cost Other
2605
Est Cost Other Details
Cost To Conduct Metallurgical Analysis
Prpty
17777
Accident Psig
1307
Mop Psig
1480
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
1
Num Employees Failed
0
Cause
Equipment Failure
Cause Details
Pump Or Pump-Related Equipment
Eq Failure Type
Pump Or Pump-Related Equipment
Other Pump Ind
Seal/packing Failure
Additional Breakdown Ind
Yes
Preparer Name
J**** P*******
Preparer Title
Sr. Technical Specialist
Preparer Email
J*************@k***********.com
Preparer Telephone
713-420-7004
Preparer Fax
346-262-9812
Prepared Date
2020-09-09 00:00:00
Authorizer Name
Q****** F******
Authorizer Telephone
770-751-4240
Authorizer Title
Director Compliance Codes And Standards
Authorizer Email
Q**************@k***********.com
Narrative
At 2:52am local time, mdt, the control center received a pump seal pot leak alarm from pump p1440 at the biddle pump station. The pump was automatically shut down at the time of the alarm and the station bypassed. An operator was dispatched to investigate the site and arrived onsite and confirmed a release of less than 1 gallon contained on the pump skid at 5:24am local time. The investigation included: cleaning the pump drain line, inspecting the equipment, and starting the pump to observe the rate of product leaking from the pump seal into the pump seal pot. The pump was restarted at 6:10am local time but immediately experienced another pump leak alarm and shut down the pump station automatically. At this time the entire line was shutdown. This leak released approximately 17 gallons of crude oil on the pump skid and surrounding gravel. The operator locked out the pump, disabling its use. The contaminated gravel was collected for treatment and disposal. The pump was cleaned and thoroughly assessed. A failed pump seal was found to be the cause of release. The seal was transported to a third party for failure analysis. The pipeline was restarted at 12:01pm after the alternative pump at biddle pump station (named p1430) was confirmed to have no issues. An internal investigation has begun and is ongoing. A supplemental report will be provided. 9/9/20 update - a metallurgical analysis showed the failed seal was made from material that was not compatible with the product being transported. The seal was replaced with the appropriate model for crude oil service.
Report Received Date 2020-06-24 00:00:00
Iyear 2020
Report Number 20200186
Supplemental Number 34246
Report Type Supplemental Final
Operator Id 39440 PHMSA Enforcement
Name Double H
Operator Street Address 1001 Louisiana St., Suite 1000
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2020-05-25 06:10:00
Location Latitude 45.208183 Google Maps OpenStreetMap
Location Longitude -105.332298 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.4
Recovered Bbls 0.4
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2020-05-25 06:10:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2020-05-25 06:10:00
Restart Datetime 2020-05-25 12:01:00
On Site Datetime 2020-05-25 06:10:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Biddle Station
Segment Name Pump P1440
Onshore State Abbreviation Mt
Onshore Postal Code 59313
Onshore City Name Broadus
Onshore County Name Powder River
Designated Location Milepost/valve Station
Designated Name P1440
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Pump
Installation Year 2015
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 14
Est Cost Prop Damage 3138
Est Cost Emergency 12020
Est Cost Environmental 0
Est Cost Other 2605
Est Cost Other Details Cost To Conduct Metallurgical Analysis
Prpty 17777
Accident Psig 1307
Mop Psig 1480
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 1
Num Employees Failed 0
Cause Equipment Failure
Cause Details Pump Or Pump-Related Equipment
Eq Failure Type Pump Or Pump-Related Equipment
Other Pump Ind Seal/packing Failure
Additional Breakdown Ind Yes
Preparer Name J**** P*******
Preparer Title Sr. Technical Specialist
Preparer Email J*************@k***********.com
Preparer Telephone 713-420-7004
Preparer Fax 346-262-9812
Prepared Date 2020-09-09 00:00:00
Authorizer Name Q****** F******
Authorizer Telephone 770-751-4240
Authorizer Title Director Compliance Codes And Standards
Authorizer Email Q**************@k***********.com
Narrative At 2:52am local time, mdt, the control center received a pump seal pot leak alarm from pump p1440 at the biddle pump station. The pump was automatically shut down at the time of the alarm and the station bypassed. An operator was dispatched to investigate the site and arrived onsite and confirmed a release of less than 1 gallon contained on the pump skid at 5:24am local time. The investigation included: cleaning the pump drain line, inspecting the equipment, and starting the pump to observe the rate of product leaking from the pump seal into the pump seal pot. The pump was restarted at 6:10am local time but immediately experienced another pump leak alarm and shut down the pump station automatically. At this time the entire line was shutdown. This leak released approximately 17 gallons of crude oil on the pump skid and surrounding gravel. The operator locked out the pump, disabling its use. The contaminated gravel was collected for treatment and disposal. The pump was cleaned and thoroughly assessed. A failed pump seal was found to be the cause of release. The seal was transported to a third party for failure analysis. The pipeline was restarted at 12:01pm after the alternative pump at biddle pump station (named p1430) was confirmed to have no issues. An internal investigation has begun and is ongoing. A supplemental report will be provided. 9/9/20 update - a metallurgical analysis showed the failed seal was made from material that was not compatible with the product being transported. The seal was replaced with the appropriate model for crude oil service.

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