HL incident on 2020-05-13 — OK

Operator
Oneok Ngl Pipeline, Llc
Cause
Equipment Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$7,500
Incident datetime
2020-05-13 15:50
Report number
Location
OK
Narrative
On may 13th at approximately 3:50 pm, at the oneok lufkin pump station, a seal fail was identified on the ob seal of pump #2. The operator isolated and flared down the pump and made all internal notifications as required. The seal and related components were replaced and the pump was placed back in service. The failed seal was sent to the manufacturer for failure analysis which revealed the failure of the seal was caused by the excessive amount of axial thrust, which was due to the thrust bearing retainer anti-rotation tab being worn down. This spinning of the thrust bearing's outer race allowed the thrust end plate to wear rapidly until the overall thrust of the pump caused the failure.
Detailed record list
Report Received Date
2020-06-11 00:00:00
Iyear
2020
Report Number
20200172
Supplemental Number
33886
Report Type
Original Final
Operator Id
Name
Oneok Ngl Pipeline, Llc
Operator Street Address
100 West Fifth Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2020-05-13 15:50:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
1
Intentional Release Bbls
2
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2020-05-13 15:50:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
The Associated Pump Was Isolated And The Station Continued To Operate.
On Site Datetime
2020-05-13 15:50:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Lufkin Pump Station
Segment Name
24084 - Lufkin To Wortham
Onshore State Abbreviation
Tx
Onshore Postal Code
75969
Onshore City Name
Not Within A Municipality
Onshore County Name
Angelina County
Designated Location
Milepost/valve Station
Designated Name
Pump Station
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pump
Installation Year
2019
Material Involved
Material Other Than Carbon Steel
Material Details
Viton O-Ring
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Usa Ecological Ind
Yes
Usa Ecological Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
84
Est Cost Prop Damage
7500
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
1250
Est Cost Other Details
Investigation Of Accident
Prpty
8834
Accident Psig
639
Mop Psig
2000
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
No controller actions had taken place.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Pump Or Pump-Related Equipment
Eq Failure Type
Pump Or Pump-Related Equipment
Other Pump Ind
Seal/packing Failure
Eq Additional Other Ind
Yes
Eq Additional Other Details
Parts Wear
Preparer Name
M***** C********
Preparer Title
Regulatory Compliance Specialist
Preparer Email
M***************@o****.com
Preparer Telephone
2542928911
Prepared Date
2020-06-11 00:00:00
Authorizer Name
M***** C********
Authorizer Telephone
2542928911
Authorizer Title
Regulatory Compliance Specialist
Authorizer Email
M***************@o****.com
Narrative
On may 13th at approximately 3:50 pm, at the oneok lufkin pump station, a seal fail was identified on the ob seal of pump #2. The operator isolated and flared down the pump and made all internal notifications as required. The seal and related components were replaced and the pump was placed back in service. The failed seal was sent to the manufacturer for failure analysis which revealed the failure of the seal was caused by the excessive amount of axial thrust, which was due to the thrust bearing retainer anti-rotation tab being worn down. This spinning of the thrust bearing's outer race allowed the thrust end plate to wear rapidly until the overall thrust of the pump caused the failure.
Report Received Date 2020-06-11 00:00:00
Iyear 2020
Report Number 20200172
Supplemental Number 33886
Report Type Original Final
Operator Id 32109 PHMSA Enforcement
Name Oneok Ngl Pipeline, Llc
Operator Street Address 100 West Fifth Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2020-05-13 15:50:00
Location Latitude 31.43558 Google Maps OpenStreetMap
Location Longitude -94.76016 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 1
Intentional Release Bbls 2
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2020-05-13 15:50:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain The Associated Pump Was Isolated And The Station Continued To Operate.
On Site Datetime 2020-05-13 15:50:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Lufkin Pump Station
Segment Name 24084 - Lufkin To Wortham
Onshore State Abbreviation Tx
Onshore Postal Code 75969
Onshore City Name Not Within A Municipality
Onshore County Name Angelina County
Designated Location Milepost/valve Station
Designated Name Pump Station
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Pump
Installation Year 2019
Material Involved Material Other Than Carbon Steel
Material Details Viton O-Ring
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Usa Ecological Ind Yes
Usa Ecological Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 84
Est Cost Prop Damage 7500
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 1250
Est Cost Other Details Investigation Of Accident
Prpty 8834
Accident Psig 639
Mop Psig 2000
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details No controller actions had taken place.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Pump Or Pump-Related Equipment
Eq Failure Type Pump Or Pump-Related Equipment
Other Pump Ind Seal/packing Failure
Eq Additional Other Ind Yes
Eq Additional Other Details Parts Wear
Preparer Name M***** C********
Preparer Title Regulatory Compliance Specialist
Preparer Email M***************@o****.com
Preparer Telephone 2542928911
Prepared Date 2020-06-11 00:00:00
Authorizer Name M***** C********
Authorizer Telephone 2542928911
Authorizer Title Regulatory Compliance Specialist
Authorizer Email M***************@o****.com
Narrative On may 13th at approximately 3:50 pm, at the oneok lufkin pump station, a seal fail was identified on the ob seal of pump #2. The operator isolated and flared down the pump and made all internal notifications as required. The seal and related components were replaced and the pump was placed back in service. The failed seal was sent to the manufacturer for failure analysis which revealed the failure of the seal was caused by the excessive amount of axial thrust, which was due to the thrust bearing retainer anti-rotation tab being worn down. This spinning of the thrust bearing's outer race allowed the thrust end plate to wear rapidly until the overall thrust of the pump caused the failure.

All rights reserved. Copyright © by ClearPHMSA