HL incident on 2020-04-13 — IL

Operator
Bp Pipeline (North America) Inc.
Cause
Incorrect Operation
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2020-04-13 11:00
Report number
Location
IL
Narrative
On monday, april 13, 2020, a 40-gallon release of diesel fuel occurred at the manhattan products south facility in manhattan, il. The release occurred when the drain valve on the outgoing scrapper trap was left open while the scraper trap was being filled in preparation to launch an ili inspection tool. Product backed up in the facility common drain header and overflowed out of the sample building sink. The team leader had spoken with the technician several times throughout the day and had no reason to believe the technician was under the influence of any drugs or alcohol while on site and performing work for bp. In addition, the technician is currently caring for his elderly father who has severe health issues. Given the team leader's interaction and for the sake safety of the employee and his family, bp determined it would be best to limit the potential exposure to covid-19 by not sending the technician to a clinic for drug and alcohol screening.
Detailed record list
Report Received Date
2020-05-12 00:00:00
Iyear
2020
Report Number
20200137
Supplemental Number
33783
Report Type
Supplemental Final
Operator Id
Name
Bp Pipeline (North America) Inc.
Operator Street Address
30 S. Wacker Drive
Operator City Name
Chicago
Operator State Abbreviation
IL
Operator Postal Code
60606
Local Datetime
2020-04-13 11:00:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
0.95
Recovered Bbls
0.95
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2020-04-13 11:00:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
The Drain Valve Was Closed Immediately
On Site Datetime
2020-04-13 11:00:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Manhattan South Staton
Segment Name
Manhattan South To Willmington Products System
Onshore State Abbreviation
Il
Onshore Postal Code
60442
Onshore City Name
Manhattan
Onshore County Name
Will
Designated Location
Milepost/valve Station
Designated Name
Mp 0.0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Scraper/pig Trap
Installation Year
1986
Material Involved
Carbon Steel
Release Type
Overfill Or Overflow
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
200
Est Cost Prop Damage
0
Est Cost Emergency
2000
Est Cost Environmental
0
Est Cost Other
0
Prpty
2200
Accident Psig
125
Mop Psig
683
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Controller would not have received an alarm in this instance. The drain valve was left open while introducing product into the trap.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Operation Type
Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Related Failure Follow Ind
Yes
Category Type
Routine Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
S**** F*********
Preparer Title
Dot Compliance Advisor
Preparer Email
F*****@b*.com
Preparer Telephone
281-217-3703
Prepared Date
2020-05-20 00:00:00
Authorizer Name
D**** B*****
Authorizer Telephone
1 630 414 5044
Authorizer Title
Compliance Manager
Authorizer Email
D***********@b*.com
Narrative
On monday, april 13, 2020, a 40-gallon release of diesel fuel occurred at the manhattan products south facility in manhattan, il. The release occurred when the drain valve on the outgoing scrapper trap was left open while the scraper trap was being filled in preparation to launch an ili inspection tool. Product backed up in the facility common drain header and overflowed out of the sample building sink. The team leader had spoken with the technician several times throughout the day and had no reason to believe the technician was under the influence of any drugs or alcohol while on site and performing work for bp. In addition, the technician is currently caring for his elderly father who has severe health issues. Given the team leader's interaction and for the sake safety of the employee and his family, bp determined it would be best to limit the potential exposure to covid-19 by not sending the technician to a clinic for drug and alcohol screening.
Report Received Date 2020-05-12 00:00:00
Iyear 2020
Report Number 20200137
Supplemental Number 33783
Report Type Supplemental Final
Operator Id 31189 PHMSA Enforcement
Name Bp Pipeline (North America) Inc.
Operator Street Address 30 S. Wacker Drive
Operator City Name Chicago
Operator State Abbreviation IL
Operator Postal Code 60606
Local Datetime 2020-04-13 11:00:00
Location Latitude 41.410996 Google Maps OpenStreetMap
Location Longitude -87.999696 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 0.95
Recovered Bbls 0.95
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2020-04-13 11:00:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain The Drain Valve Was Closed Immediately
On Site Datetime 2020-04-13 11:00:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Manhattan South Staton
Segment Name Manhattan South To Willmington Products System
Onshore State Abbreviation Il
Onshore Postal Code 60442
Onshore City Name Manhattan
Onshore County Name Will
Designated Location Milepost/valve Station
Designated Name Mp 0.0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Scraper/pig Trap
Installation Year 1986
Material Involved Carbon Steel
Release Type Overfill Or Overflow
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 200
Est Cost Prop Damage 0
Est Cost Emergency 2000
Est Cost Environmental 0
Est Cost Other 0
Prpty 2200
Accident Psig 125
Mop Psig 683
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Controller would not have received an alarm in this instance. The drain valve was left open while introducing product into the trap.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Operation Type Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Related Failure Follow Ind Yes
Category Type Routine Maintenance
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name S**** F*********
Preparer Title Dot Compliance Advisor
Preparer Email F*****@b*.com
Preparer Telephone 281-217-3703
Prepared Date 2020-05-20 00:00:00
Authorizer Name D**** B*****
Authorizer Telephone 1 630 414 5044
Authorizer Title Compliance Manager
Authorizer Email D***********@b*.com
Narrative On monday, april 13, 2020, a 40-gallon release of diesel fuel occurred at the manhattan products south facility in manhattan, il. The release occurred when the drain valve on the outgoing scrapper trap was left open while the scraper trap was being filled in preparation to launch an ili inspection tool. Product backed up in the facility common drain header and overflowed out of the sample building sink. The team leader had spoken with the technician several times throughout the day and had no reason to believe the technician was under the influence of any drugs or alcohol while on site and performing work for bp. In addition, the technician is currently caring for his elderly father who has severe health issues. Given the team leader's interaction and for the sake safety of the employee and his family, bp determined it would be best to limit the potential exposure to covid-19 by not sending the technician to a clinic for drug and alcohol screening.

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