GTG incident on 2020-03-26 — TX

Operator
Panhandle Eastern Pipeline Co
Cause
Incorrect Operation
Commodity
Natural Gas
Program
GTG
Damage and Injuries
1 fatality 0 injuries
Property damage (nominal)
$0
Incident datetime
2020-03-26 14:00
Report number
Location
TX
Narrative
On march 26, 2020, employee was receiving a cleaning pig on the ten-inch east line at borchers station when the pig became lodged in the receiver. The door to the receiver was opened, and employee had positioned himself in front of the pig receiver in an attempt to dislodge the stuck pig. Suddenly, the pig became dislodged and discharged out of the barrel, striking employee. Another employee called 911 and assisted injured employee until medical assistance arrived. Highway patrol arrived and assisted with first aid until the ambulance arrived. Employee was transported to meade county hospital where the employee passed away. Please refer to part g (apparent cause). As it applies to part k (contributing factors), sop I.13 pigging and pig trap operation requires a site specific pigging procedure. However, at the time of the incident, a site specific pigging procedure was not located. It has not been determined that the presence of a site specific pigging procedure at borchers station would have prevented this incident. In terms of process improvement, we have created a site specific pigging plan for borchers east 10" trap. A safety alert has been distributed company-wide in order to reinforce our current pigging procedures and stress the importance of proper safety protocols when engaging in pigging activities. We have worked with local field personnel to reinforce our pigging procedures. Also, we have developed a team to review and assess current pigging procedures.
Detailed record list
Report Received Date
2020-04-22 00:00:00
Iyear
2020
Report Number
20200036
Supplemental Number
34060
Report Type
Supplemental Final
Operator Id
Name
Panhandle Eastern Pipeline Co
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2020-03-26 14:00:00
Time Zone
Central
Daylight Savings Ind
Yes
Location Latitude
Location Longitude
Nrc Rpt Num
Nrc Rpt Datetime
2020-03-26 16:04:00
Additional Nrc Report Numbers
1274395
Commodity Released Type
Natural Gas
Unintentional Release
0.3
Intentional Release
285
Accompanying Liquid
0
Fatality Ind
Yes
Num Emp Fatalities
1
Num Contr Fatalities
0
Num Er Fatalities
0
Num Worker Fatalities
0
Num Gp Fatalities
0
Fatal
1
Injury Ind
No
Injure
0
Status When Identified
Normal Operation, Includes Pauses During Maintenance
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2020-03-27 07:00:00
Restart Datetime
2020-07-15 13:00:00
Communication State Fed Ind
Yes
Party Initiated Communication
Operator
Initial Responder Com Datetime
2020-03-26 14:09:00
Ignite Ind
No
Upstream Action Taken
Operational Control
Upstream Oprtnl Cntrl Detail
No Failure Therefore No Action Taken.
Downstream Action Taken
Operational Control
Downstream Oprtnl Cntrl Detail
No Failure Therefore No Action Taken.
Num Pub Evacuated
0
Incident Identified Datetime
2020-03-26 14:00:00
On Site Datetime
2020-03-26 14:00:00
On Off Shore
Onshore
Onshore State Abbreviation
Ks
Onshore Postal Code
67864
Onshore City Name
Meade
Onshore County Name
Meade
Designated Location
Not Applicable
Pipe Fac Name
Borchers Storage Field
Segment Name
East 10" Lateral - Receiver
Federal
No
Location Type
Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
System Part Involved
Onshore Pipeline, Including Valve Sites
Item Involved
Scraper/pig Trap
Installation Year
1981
Manufactured Year
1981
Material Involved
Carbon Steel
Release Type
Other
Release Type Details
Incident Was Result Of Release Of Stored Energy During Pigging Receipt Operations
Class Location Type
Class 1 Location
Could Be Hca
No
Pir Radius
381
Heat Damage Ind
No
Non Heat Damage Ind
No
Hca Fatalities Ind
No
Est Cost Oper Paid
0
Est Cost Unintentional Release
0
Est Cost Intentional Release
194
Est Cost Prop Damage
0
Est Cost Emergency
305
Est Cost Other
20640
Est Cost Other Details
Incident Investigation.
Gas Cost In Mcf
0.68
Prpty
21139
Num Persons Hosp Not Ovnght
0
Num Injured Treated By Emt
1
Num Resident Building Affctd
0
Num Business Building Affctd
0
Wildlife Impact Ind
No
Accident Psig
936
Gas Flow In Pipe In Mcf
50000
Mop Psig
1875
Mop Cfr Section
192.619(A)(2)
Maop Established Date
1981-11-17 00:00:00
Maop Reversal Flow Ind
No
Accident Pressure
Pressure Did Not Exceed Maop
Pressure Restriction Ind
No
Gas Required Odorized Ind
No
Length Segment Isolated
14
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
Transmission System
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The pigging operation is a manual operation; therefore, it would not generate an actionable response from the control center. Nothing would be observable within scada for the control center to see as it pertains to pulling the pig cleaner from the pig receiver.
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
6
Num Employees Failed
0
Cause
Incorrect Operation
Cause Details
Other Incorrect Operation
Operation Type
Other Incorrect Operation
Operation Details
Although The Trap Door Was Open, Employee Positioned Himself In Front Of The Open Receiver In The Projected Path Of The Pig Without Verifying That The Pressure Behind The Pig Had Been Relieved. Sop I.13 Pigging And Pig Trap Operation Warns Of The Dangers Of Standing In Front Of The Receiver Door And Instructs Employees To Ensure That The Trap Is Depressurized. As Part Of On The Job Training, Employees Are Taught The Dangers Of Standing In Front Of The Receiver.
Related Failure Follow Ind
Yes
Category Type
Routine Maintenance
Operator Qualification Ind
No
Io Follow Procedure Ind
Yes
Preparer Name
K****** H*******
Preparer Title
Senior Specialist Regulatory Compliance
Preparer Email
K***************@e*************.com
Preparer Telephone
832-660-5977
Authorizer Name
D**** N******
Authorizer Title
Senior Director Regulatory Compliance
Authorizer Telephone
713-989-7232
Authorizer Email
D************@e*************.com
Narrative
On march 26, 2020, employee was receiving a cleaning pig on the ten-inch east line at borchers station when the pig became lodged in the receiver. The door to the receiver was opened, and employee had positioned himself in front of the pig receiver in an attempt to dislodge the stuck pig. Suddenly, the pig became dislodged and discharged out of the barrel, striking employee. Another employee called 911 and assisted injured employee until medical assistance arrived. Highway patrol arrived and assisted with first aid until the ambulance arrived. Employee was transported to meade county hospital where the employee passed away. Please refer to part g (apparent cause). As it applies to part k (contributing factors), sop I.13 pigging and pig trap operation requires a site specific pigging procedure. However, at the time of the incident, a site specific pigging procedure was not located. It has not been determined that the presence of a site specific pigging procedure at borchers station would have prevented this incident. In terms of process improvement, we have created a site specific pigging plan for borchers east 10" trap. A safety alert has been distributed company-wide in order to reinforce our current pigging procedures and stress the importance of proper safety protocols when engaging in pigging activities. We have worked with local field personnel to reinforce our pigging procedures. Also, we have developed a team to review and assess current pigging procedures.
Report Received Date 2020-04-22 00:00:00
Iyear 2020
Report Number 20200036
Supplemental Number 34060
Report Type Supplemental Final
Operator Id 15105 PHMSA Enforcement
Name Panhandle Eastern Pipeline Co
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2020-03-26 14:00:00
Time Zone Central
Daylight Savings Ind Yes
Location Latitude 37.21043 Google Maps OpenStreetMap
Location Longitude -100.35364 Google Maps OpenStreetMap
Nrc Rpt Num 1274304 NRC Report How to search
Nrc Rpt Datetime 2020-03-26 16:04:00
Additional Nrc Report Numbers 1274395
Commodity Released Type Natural Gas
Unintentional Release 0.3
Intentional Release 285
Accompanying Liquid 0
Fatality Ind Yes
Num Emp Fatalities 1
Num Contr Fatalities 0
Num Er Fatalities 0
Num Worker Fatalities 0
Num Gp Fatalities 0
Fatal 1
Injury Ind No
Injure 0
Status When Identified Normal Operation, Includes Pauses During Maintenance
Shutdown Due Accident Ind Yes
Shutdown Datetime 2020-03-27 07:00:00
Restart Datetime 2020-07-15 13:00:00
Communication State Fed Ind Yes
Party Initiated Communication Operator
Initial Responder Com Datetime 2020-03-26 14:09:00
Ignite Ind No
Upstream Action Taken Operational Control
Upstream Oprtnl Cntrl Detail No Failure Therefore No Action Taken.
Downstream Action Taken Operational Control
Downstream Oprtnl Cntrl Detail No Failure Therefore No Action Taken.
Num Pub Evacuated 0
Incident Identified Datetime 2020-03-26 14:00:00
On Site Datetime 2020-03-26 14:00:00
On Off Shore Onshore
Onshore State Abbreviation Ks
Onshore Postal Code 67864
Onshore City Name Meade
Onshore County Name Meade
Designated Location Not Applicable
Pipe Fac Name Borchers Storage Field
Segment Name East 10" Lateral - Receiver
Federal No
Location Type Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
System Part Involved Onshore Pipeline, Including Valve Sites
Item Involved Scraper/pig Trap
Installation Year 1981
Manufactured Year 1981
Material Involved Carbon Steel
Release Type Other
Release Type Details Incident Was Result Of Release Of Stored Energy During Pigging Receipt Operations
Class Location Type Class 1 Location
Could Be Hca No
Pir Radius 381
Heat Damage Ind No
Non Heat Damage Ind No
Hca Fatalities Ind No
Est Cost Oper Paid 0
Est Cost Unintentional Release 0
Est Cost Intentional Release 194
Est Cost Prop Damage 0
Est Cost Emergency 305
Est Cost Other 20640
Est Cost Other Details Incident Investigation.
Gas Cost In Mcf 0.68
Prpty 21139
Num Persons Hosp Not Ovnght 0
Num Injured Treated By Emt 1
Num Resident Building Affctd 0
Num Business Building Affctd 0
Wildlife Impact Ind No
Accident Psig 936
Gas Flow In Pipe In Mcf 50000
Mop Psig 1875
Mop Cfr Section 192.619(A)(2) View CFR 49 §192
Maop Established Date 1981-11-17 00:00:00
Maop Reversal Flow Ind No
Accident Pressure Pressure Did Not Exceed Maop
Pressure Restriction Ind No
Gas Required Odorized Ind No
Length Segment Isolated 14
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function Transmission System
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The pigging operation is a manual operation; therefore, it would not generate an actionable response from the control center. Nothing would be observable within scada for the control center to see as it pertains to pulling the pig cleaner from the pig receiver.
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 6
Num Employees Failed 0
Cause Incorrect Operation
Cause Details Other Incorrect Operation
Operation Type Other Incorrect Operation
Operation Details Although The Trap Door Was Open, Employee Positioned Himself In Front Of The Open Receiver In The Projected Path Of The Pig Without Verifying That The Pressure Behind The Pig Had Been Relieved. Sop I.13 Pigging And Pig Trap Operation Warns Of The Dangers Of Standing In Front Of The Receiver Door And Instructs Employees To Ensure That The Trap Is Depressurized. As Part Of On The Job Training, Employees Are Taught The Dangers Of Standing In Front Of The Receiver.
Related Failure Follow Ind Yes
Category Type Routine Maintenance
Operator Qualification Ind No
Io Follow Procedure Ind Yes
Preparer Name K****** H*******
Preparer Title Senior Specialist Regulatory Compliance
Preparer Email K***************@e*************.com
Preparer Telephone 832-660-5977
Authorizer Name D**** N******
Authorizer Title Senior Director Regulatory Compliance
Authorizer Telephone 713-989-7232
Authorizer Email D************@e*************.com
Narrative On march 26, 2020, employee was receiving a cleaning pig on the ten-inch east line at borchers station when the pig became lodged in the receiver. The door to the receiver was opened, and employee had positioned himself in front of the pig receiver in an attempt to dislodge the stuck pig. Suddenly, the pig became dislodged and discharged out of the barrel, striking employee. Another employee called 911 and assisted injured employee until medical assistance arrived. Highway patrol arrived and assisted with first aid until the ambulance arrived. Employee was transported to meade county hospital where the employee passed away. Please refer to part g (apparent cause). As it applies to part k (contributing factors), sop I.13 pigging and pig trap operation requires a site specific pigging procedure. However, at the time of the incident, a site specific pigging procedure was not located. It has not been determined that the presence of a site specific pigging procedure at borchers station would have prevented this incident. In terms of process improvement, we have created a site specific pigging plan for borchers east 10" trap. A safety alert has been distributed company-wide in order to reinforce our current pigging procedures and stress the importance of proper safety protocols when engaging in pigging activities. We have worked with local field personnel to reinforce our pigging procedures. Also, we have developed a team to review and assess current pigging procedures.

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