HL incident on 2019-12-04 — GA

Operator
Colonial Pipeline Co
Cause
Material Failure Of Pipe Or Weld
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$175,000
Incident datetime
2019-12-04 16:10
Report number
Location
GA
Narrative
On december 4, 2019, a colonial operator observed what appeared to be a potential release coming from between the concrete ring wall, and the chime of tank 1465. The chime is a flat steel perimeter floor plate, which is a portion of the tank floor extending outside of the tank's shell and resting on the concrete ringwall foundation. At 17:10 cst, further investigative efforts resulted in the discovery of a slow gasoline release originating from under the tank. The released product was contained within the tank dike. Containment boom was placed within ten feet of the tank on the northwest side to contain and stop further spread of the product. On december 4, 2019, 18:04 cst, a telephonic nrc report (nrc#1265544) was made with an estimated quantity of 1 barrel (bbl.) released. The nrc report was made due to the determination that estimated costs associated with the release would exceed $50,000. On december 6, 2019, 16:12 cst, a telephonic 48-hour nrc update (nrc#1265714) was provided with the following information: the tank was emptied of product on december 4, 2019, 21:58 cst and taken out of service (oos), thereby, eliminating the leak source. There was no change reported with regard to the estimated release quantity of 1 bbl. An incident analysis (ia) was conducted to determine the cause of the failure. The actions taken as part of the ia are outlined below (see incident analysis timeline). Colonial personnel evaluated appropriate and safe inspection methodologies for both the tank floor and tank interior. The tank remains oos at this time with no current plans to return to service. The last oos (API) inspection post-repairs was completed on july 1, 2001. The tank was to be taken oos in november 2020 to meet the API 653 oos inspection due date of july 1, 2021. The last in-service inspection was completed march 31, 2016 and was scheduled to be completed in 2020. Incident analysis timeline december 2019: december 9 - degassing of tank 1465 was initiated. December 11 - tank cleaning operations began. December 19 - the tank chime was sealed, followed by preparations and planning for the installation of a port to conduct helium testing. February 2020: feb 6 - efforts to conduct the helium test were suspended due to lower explosive limits (lel) level readings, which identified unsafe parameters (excessively high). Colonial personnel regrouped and began discussions and planning for alternative methods to determine the cause of failure. March 2020: march 10 - cold cut methods were used to cut a door sheet in the tank. March 11 - the external floating roof (efr) was removed. May 2020: may 19 - planning and preparations for the installation of monitoring wells began. May 31 - june 1 - contract personnel conducted soil sampling to determine the best methodology to begin soil vapor extraction (sve) and monitoring of atmospheric conditions. June 2020: june 3 - sve sampling was completed. July 2020: july 1 - contract personnel blasted the tank plate welds revealing an eighteen-inch crack near a weld between panels 38 and 45, near a landing pad of the efr. This discovery concluded investigative actions as it was determined to be the primary source of the release. July 16, 2020 - floor removal began and was completed on october 20, 2020. Disruptions in floor removal due to hurricane laura and delta. November 2020: environmental remediation began november 9, 2020 and was completed december 23, 2020. December 2020: environmental remediation was concluded on december 23, 2020. Analytical data collected was submitted for analysis. January 2021: the report as associated to environmental analytical data was received on january 11, 2021 and processed for approval on january 12, 2021. The analysis indicated the quantity of product released and recovered was 533 gallons (12.7 bbls), with, 3407 cubic yards soil remediated. As previously stated above there are no current plans to return tank 1
Detailed record list
Report Received Date
2019-12-20 00:00:00
Iyear
2019
Report Number
20190396
Supplemental Number
34859
Report Type
Supplemental Final
Operator Id
Name
Colonial Pipeline Co
Operator Street Address
1000 Lake St.
Operator City Name
Alpharetta
Operator State Abbreviation
GA
Operator Postal Code
30009
Local Datetime
2019-12-04 16:10:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
12.7
Recovered Bbls
12.7
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2019-12-04 16:10:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Operations Did Not Impact System
On Site Datetime
2019-12-04 16:10:00
Nrc Rpt Datetime
2019-12-04 18:04:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Port Arthur Products Junction
Segment Name
Tank 1465
Onshore State Abbreviation
Tx
Onshore Postal Code
77640
Onshore City Name
Port Arthur
Onshore County Name
Jefferson
Designated Location
Milepost/valve Station
Designated Name
Tank 1465
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tank/vessel
Weld Subtype
Fillet Weld
Tank Vessel Subtype
Single Bottom System
Tank Type
Atmospheric
Installation Year
1964
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
175000
Est Cost Emergency
0
Est Cost Environmental
534000
Est Cost Other
0
Est Cost Other Details
0
Prpty
709000
Accident Psig
0
Mop Psig
0
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Tank failure
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind
Yes
Failure Type
Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor
Yes
Other Factor Details
Heat Affected Zone - Fillet Weld
Additional Crack Ind
Yes
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
R***** D*****
Preparer Title
Compliance Coordinator
Preparer Email
R******@c******.com
Preparer Telephone
4097904288
Prepared Date
2021-02-12 00:00:00
Authorizer Name
M*** P*****
Authorizer Telephone
6787635911
Authorizer Title
Compliance Manager
Authorizer Email
M******@c******.com
Narrative
On december 4, 2019, a colonial operator observed what appeared to be a potential release coming from between the concrete ring wall, and the chime of tank 1465. The chime is a flat steel perimeter floor plate, which is a portion of the tank floor extending outside of the tank's shell and resting on the concrete ringwall foundation. At 17:10 cst, further investigative efforts resulted in the discovery of a slow gasoline release originating from under the tank. The released product was contained within the tank dike. Containment boom was placed within ten feet of the tank on the northwest side to contain and stop further spread of the product. On december 4, 2019, 18:04 cst, a telephonic nrc report (nrc#1265544) was made with an estimated quantity of 1 barrel (bbl.) released. The nrc report was made due to the determination that estimated costs associated with the release would exceed $50,000. On december 6, 2019, 16:12 cst, a telephonic 48-hour nrc update (nrc#1265714) was provided with the following information: the tank was emptied of product on december 4, 2019, 21:58 cst and taken out of service (oos), thereby, eliminating the leak source. There was no change reported with regard to the estimated release quantity of 1 bbl. An incident analysis (ia) was conducted to determine the cause of the failure. The actions taken as part of the ia are outlined below (see incident analysis timeline). Colonial personnel evaluated appropriate and safe inspection methodologies for both the tank floor and tank interior. The tank remains oos at this time with no current plans to return to service. The last oos (API) inspection post-repairs was completed on july 1, 2001. The tank was to be taken oos in november 2020 to meet the API 653 oos inspection due date of july 1, 2021. The last in-service inspection was completed march 31, 2016 and was scheduled to be completed in 2020. Incident analysis timeline december 2019: december 9 - degassing of tank 1465 was initiated. December 11 - tank cleaning operations began. December 19 - the tank chime was sealed, followed by preparations and planning for the installation of a port to conduct helium testing. February 2020: feb 6 - efforts to conduct the helium test were suspended due to lower explosive limits (lel) level readings, which identified unsafe parameters (excessively high). Colonial personnel regrouped and began discussions and planning for alternative methods to determine the cause of failure. March 2020: march 10 - cold cut methods were used to cut a door sheet in the tank. March 11 - the external floating roof (efr) was removed. May 2020: may 19 - planning and preparations for the installation of monitoring wells began. May 31 - june 1 - contract personnel conducted soil sampling to determine the best methodology to begin soil vapor extraction (sve) and monitoring of atmospheric conditions. June 2020: june 3 - sve sampling was completed. July 2020: july 1 - contract personnel blasted the tank plate welds revealing an eighteen-inch crack near a weld between panels 38 and 45, near a landing pad of the efr. This discovery concluded investigative actions as it was determined to be the primary source of the release. July 16, 2020 - floor removal began and was completed on october 20, 2020. Disruptions in floor removal due to hurricane laura and delta. November 2020: environmental remediation began november 9, 2020 and was completed december 23, 2020. December 2020: environmental remediation was concluded on december 23, 2020. Analytical data collected was submitted for analysis. January 2021: the report as associated to environmental analytical data was received on january 11, 2021 and processed for approval on january 12, 2021. The analysis indicated the quantity of product released and recovered was 533 gallons (12.7 bbls), with, 3407 cubic yards soil remediated. As previously stated above there are no current plans to return tank 1
Report Received Date 2019-12-20 00:00:00
Iyear 2019
Report Number 20190396
Supplemental Number 34859
Report Type Supplemental Final
Operator Id 2552 PHMSA Enforcement
Name Colonial Pipeline Co
Operator Street Address 1000 Lake St.
Operator City Name Alpharetta
Operator State Abbreviation GA
Operator Postal Code 30009
Local Datetime 2019-12-04 16:10:00
Location Latitude 29.89 Google Maps OpenStreetMap
Location Longitude -93.999 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 12.7
Recovered Bbls 12.7
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2019-12-04 16:10:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Operations Did Not Impact System
On Site Datetime 2019-12-04 16:10:00
Nrc Rpt Datetime 2019-12-04 18:04:00
Nrc Rpt Num 1265544 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Port Arthur Products Junction
Segment Name Tank 1465
Onshore State Abbreviation Tx
Onshore Postal Code 77640
Onshore City Name Port Arthur
Onshore County Name Jefferson
Designated Location Milepost/valve Station
Designated Name Tank 1465
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Interstate
Item Involved Tank/vessel
Weld Subtype Fillet Weld
Tank Vessel Subtype Single Bottom System
Tank Type Atmospheric
Installation Year 1964
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 175000
Est Cost Emergency 0
Est Cost Environmental 534000
Est Cost Other 0
Est Cost Other Details 0
Prpty 709000
Accident Psig 0
Mop Psig 0
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Tank failure
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind Yes
Failure Type Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor Yes
Other Factor Details Heat Affected Zone - Fillet Weld
Additional Crack Ind Yes
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name R***** D*****
Preparer Title Compliance Coordinator
Preparer Email R******@c******.com
Preparer Telephone 4097904288
Prepared Date 2021-02-12 00:00:00
Authorizer Name M*** P*****
Authorizer Telephone 6787635911
Authorizer Title Compliance Manager
Authorizer Email M******@c******.com
Narrative On december 4, 2019, a colonial operator observed what appeared to be a potential release coming from between the concrete ring wall, and the chime of tank 1465. The chime is a flat steel perimeter floor plate, which is a portion of the tank floor extending outside of the tank's shell and resting on the concrete ringwall foundation. At 17:10 cst, further investigative efforts resulted in the discovery of a slow gasoline release originating from under the tank. The released product was contained within the tank dike. Containment boom was placed within ten feet of the tank on the northwest side to contain and stop further spread of the product. On december 4, 2019, 18:04 cst, a telephonic nrc report (nrc#1265544) was made with an estimated quantity of 1 barrel (bbl.) released. The nrc report was made due to the determination that estimated costs associated with the release would exceed $50,000. On december 6, 2019, 16:12 cst, a telephonic 48-hour nrc update (nrc#1265714) was provided with the following information: the tank was emptied of product on december 4, 2019, 21:58 cst and taken out of service (oos), thereby, eliminating the leak source. There was no change reported with regard to the estimated release quantity of 1 bbl. An incident analysis (ia) was conducted to determine the cause of the failure. The actions taken as part of the ia are outlined below (see incident analysis timeline). Colonial personnel evaluated appropriate and safe inspection methodologies for both the tank floor and tank interior. The tank remains oos at this time with no current plans to return to service. The last oos (API) inspection post-repairs was completed on july 1, 2001. The tank was to be taken oos in november 2020 to meet the API 653 oos inspection due date of july 1, 2021. The last in-service inspection was completed march 31, 2016 and was scheduled to be completed in 2020. Incident analysis timeline december 2019: december 9 - degassing of tank 1465 was initiated. December 11 - tank cleaning operations began. December 19 - the tank chime was sealed, followed by preparations and planning for the installation of a port to conduct helium testing. February 2020: feb 6 - efforts to conduct the helium test were suspended due to lower explosive limits (lel) level readings, which identified unsafe parameters (excessively high). Colonial personnel regrouped and began discussions and planning for alternative methods to determine the cause of failure. March 2020: march 10 - cold cut methods were used to cut a door sheet in the tank. March 11 - the external floating roof (efr) was removed. May 2020: may 19 - planning and preparations for the installation of monitoring wells began. May 31 - june 1 - contract personnel conducted soil sampling to determine the best methodology to begin soil vapor extraction (sve) and monitoring of atmospheric conditions. June 2020: june 3 - sve sampling was completed. July 2020: july 1 - contract personnel blasted the tank plate welds revealing an eighteen-inch crack near a weld between panels 38 and 45, near a landing pad of the efr. This discovery concluded investigative actions as it was determined to be the primary source of the release. July 16, 2020 - floor removal began and was completed on october 20, 2020. Disruptions in floor removal due to hurricane laura and delta. November 2020: environmental remediation began november 9, 2020 and was completed december 23, 2020. December 2020: environmental remediation was concluded on december 23, 2020. Analytical data collected was submitted for analysis. January 2021: the report as associated to environmental analytical data was received on january 11, 2021 and processed for approval on january 12, 2021. The analysis indicated the quantity of product released and recovered was 533 gallons (12.7 bbls), with, 3407 cubic yards soil remediated. As previously stated above there are no current plans to return tank 1

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