HL incident on 2019-11-20 — PA

Operator
Mipc Llc
Cause
Corrosion Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$178,000
Incident datetime
2019-11-20 15:30
Report number
Location
PA
Narrative
While conducting a cathodic protection survey, an mipc pipeliner observed an odor and noticed stained soil along mipc's pipeline right-of-way. The pipeline was immediately shut down and isolated with the two nearest remote block valves. After surveying the area, it was confirmed that there was ultra-low sulfur diesel product on the ground. Mipc's oil response organization (osro) was called and a contractor was called to excavate the area around the pipeline to evaluate the pipeline and determine the repair method. The pipeline was excavated and a repair was made on the observed pinhole leak. The impacted soil was removed and sent off-site as non-hazardous, non-DOT regulated material. Mipc then received padep certified clean fill to backfill the excavation. On 1/14/2020, the section of pipe that was leaking was safely cut-out and replaced. That section was sent out to a third party for root cause failure analysis. Mipc received the final metallurgical analysis report on march 23, 2020. The report confirmed that the root cause was the result of selective seam corrosion that penetrated the pipe wall to approximately 90% through wall. The internal pressure of the pipe, which was operating at 13% of smys, then exceeded the strength of the remaining ligament at the base of the selective seam corrosion grove causing a leak.
Detailed record list
Report Received Date
2019-12-18 00:00:00
Iyear
2019
Report Number
20190387
Supplemental Number
33629
Report Type
Supplemental Final
Operator Id
Name
Mipc Llc
Operator Street Address
920 Cherry Tree Road
Operator City Name
Aston
Operator State Abbreviation
PA
Operator Postal Code
19014
Local Datetime
2019-11-20 15:30:00
Location Latitude
Location Longitude
-75.41027778
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
100
Recovered Bbls
100
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2019-11-20 15:30:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2019-11-20 15:30:00
Restart Datetime
2019-11-21 04:36:00
On Site Datetime
2019-11-20 15:30:00
Nrc Rpt Datetime
2019-11-25 15:08:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Remotely Controlled
Num Pub Evacuated
0
Pipe Fac Name
Mipc, Llc
Segment Name
Tr0108ch
Onshore State Abbreviation
Pa
Onshore Postal Code
19061
Onshore City Name
Trainer
Onshore County Name
Delaware
Designated Location
Milepost/valve Station
Designated Name
38+59
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
60
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
8
Pipe Wall Thickness
0.322
Pipe Smys
35000
Pipe Specification
Grade B Api 5l
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1948
Manufactured Year
1941
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Other Pop Ind
Yes
Other Pop Yes No
No
Est Cost Oper Paid
1330000
Est Cost Gas Released
8000
Est Cost Prop Damage
178000
Est Cost Emergency
14000
Est Cost Environmental
0
Est Cost Other
0
Prpty
1530000
Accident Psig
350
Mop Psig
720
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
11088
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
After reviewing scada data provided by the controller, mipc did not find that the pipeline was operated outside of normal operating parameters, therefore, an investigation into the controller(s) actions or control room issues was not necessary.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Localized Pitting
Selective Seam Corrosion Ind
Yes
Field Exam Basis Ind
Yes
Metallurgical Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
1964
Shielding Evident
Yes
Cathodic Survey Type
Yes
Cp Annual Survey Ind
Yes
Close Interval Survey Ind
Yes
Other Cp Survey Ind
Yes
Cp Annual Survey Year
2019
Close Interval Survey Year
2018
Other Cp Survey Year
2019
Prior Damage
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Ultrasonic Ind
Yes
Geometry Deformation Ind
Yes
Emat Ind
Yes
Axial Recent Year
2017
Ultrasonic Recent Year
2019
Geometry Recent Year
2017
Emat Recent Year
2016
Other Recent Year
2017
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
1996
Hydrtst Most Rcnt Pressure
1044
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
J*** B****
Preparer Title
Pipeline Safety Lead
Preparer Email
J*********@m************.com
Preparer Telephone
484-816-3303
Prepared Date
2020-04-22 00:00:00
Authorizer Name
C******** S*******
Authorizer Telephone
610-364-8187
Authorizer Title
Vice President And General Manager
Authorizer Email
C*************@m************.com
Narrative
While conducting a cathodic protection survey, an mipc pipeliner observed an odor and noticed stained soil along mipc's pipeline right-of-way. The pipeline was immediately shut down and isolated with the two nearest remote block valves. After surveying the area, it was confirmed that there was ultra-low sulfur diesel product on the ground. Mipc's oil response organization (osro) was called and a contractor was called to excavate the area around the pipeline to evaluate the pipeline and determine the repair method. The pipeline was excavated and a repair was made on the observed pinhole leak. The impacted soil was removed and sent off-site as non-hazardous, non-DOT regulated material. Mipc then received padep certified clean fill to backfill the excavation. On 1/14/2020, the section of pipe that was leaking was safely cut-out and replaced. That section was sent out to a third party for root cause failure analysis. Mipc received the final metallurgical analysis report on march 23, 2020. The report confirmed that the root cause was the result of selective seam corrosion that penetrated the pipe wall to approximately 90% through wall. The internal pressure of the pipe, which was operating at 13% of smys, then exceeded the strength of the remaining ligament at the base of the selective seam corrosion grove causing a leak.
Report Received Date 2019-12-18 00:00:00
Iyear 2019
Report Number 20190387
Supplemental Number 33629
Report Type Supplemental Final
Operator Id 38922 PHMSA Enforcement
Name Mipc Llc
Operator Street Address 920 Cherry Tree Road
Operator City Name Aston
Operator State Abbreviation PA
Operator Postal Code 19014
Local Datetime 2019-11-20 15:30:00
Location Latitude 39.82694444 Google Maps OpenStreetMap
Location Longitude -75.41027778 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 100
Recovered Bbls 100
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2019-11-20 15:30:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2019-11-20 15:30:00
Restart Datetime 2019-11-21 04:36:00
On Site Datetime 2019-11-20 15:30:00
Nrc Rpt Datetime 2019-11-25 15:08:00
Nrc Rpt Num 1264866 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Remotely Controlled
Num Pub Evacuated 0
Pipe Fac Name Mipc, Llc
Segment Name Tr0108ch
Onshore State Abbreviation Pa
Onshore Postal Code 19061
Onshore City Name Trainer
Onshore County Name Delaware
Designated Location Milepost/valve Station
Designated Name 38+59
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 60
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 8
Pipe Wall Thickness 0.322
Pipe Smys 35000
Pipe Specification Grade B Api 5l
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1948
Manufactured Year 1941
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Other Pop Ind Yes
Other Pop Yes No No
Est Cost Oper Paid 1330000
Est Cost Gas Released 8000
Est Cost Prop Damage 178000
Est Cost Emergency 14000
Est Cost Environmental 0
Est Cost Other 0
Prpty 1530000
Accident Psig 350
Mop Psig 720
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 11088
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details After reviewing scada data provided by the controller, mipc did not find that the pipeline was operated outside of normal operating parameters, therefore, an investigation into the controller(s) actions or control room issues was not necessary.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Localized Pitting
Selective Seam Corrosion Ind Yes
Field Exam Basis Ind Yes
Metallurgical Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year 1964
Shielding Evident Yes
Cathodic Survey Type Yes
Cp Annual Survey Ind Yes
Close Interval Survey Ind Yes
Other Cp Survey Ind Yes
Cp Annual Survey Year 2019
Close Interval Survey Year 2018
Other Cp Survey Year 2019
Prior Damage Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Ultrasonic Ind Yes
Geometry Deformation Ind Yes
Emat Ind Yes
Axial Recent Year 2017
Ultrasonic Recent Year 2019
Geometry Recent Year 2017
Emat Recent Year 2016
Other Recent Year 2017
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 1996
Hydrtst Most Rcnt Pressure 1044
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name J*** B****
Preparer Title Pipeline Safety Lead
Preparer Email J*********@m************.com
Preparer Telephone 484-816-3303
Prepared Date 2020-04-22 00:00:00
Authorizer Name C******** S*******
Authorizer Telephone 610-364-8187
Authorizer Title Vice President And General Manager
Authorizer Email C*************@m************.com
Narrative While conducting a cathodic protection survey, an mipc pipeliner observed an odor and noticed stained soil along mipc's pipeline right-of-way. The pipeline was immediately shut down and isolated with the two nearest remote block valves. After surveying the area, it was confirmed that there was ultra-low sulfur diesel product on the ground. Mipc's oil response organization (osro) was called and a contractor was called to excavate the area around the pipeline to evaluate the pipeline and determine the repair method. The pipeline was excavated and a repair was made on the observed pinhole leak. The impacted soil was removed and sent off-site as non-hazardous, non-DOT regulated material. Mipc then received padep certified clean fill to backfill the excavation. On 1/14/2020, the section of pipe that was leaking was safely cut-out and replaced. That section was sent out to a third party for root cause failure analysis. Mipc received the final metallurgical analysis report on march 23, 2020. The report confirmed that the root cause was the result of selective seam corrosion that penetrated the pipe wall to approximately 90% through wall. The internal pressure of the pipe, which was operating at 13% of smys, then exceeded the strength of the remaining ligament at the base of the selective seam corrosion grove causing a leak.

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