HL incident on 2019-11-09 — TX

Operator
Plains Pipeline, L.p.
Cause
Incorrect Operation
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$690
Incident datetime
2019-11-09 14:09
Report number
Location
TX
Narrative
Approximately 425 barrels of crude oil were released within facility boundaries from a check valve on manifold piping between the tank and booster pump. This section of manifold piping was being isolated from the system as part of unrelated maintenance at the station. During isolation activities, an employee failed to identify a check valve between the tank and booster pump when performing lock-out/tag-out tasks. This resulted in crude oil filling the segment between the check valve and booster pump as temperatures fell, and releasing from the check valve from thermal pressure as temperatures rose. Therefore, incorrect operation was determined to be the cause of this release due to an improper valve being closed. To prevent future releases, plains is reviewing the lock-out/tag out specification to determine if any revisions or clarifications should be made as a result of this release.
Detailed record list
Report Received Date
2019-12-09 00:00:00
Iyear
2019
Report Number
20190370
Supplemental Number
33041
Report Type
Original Final
Operator Id
Name
Plains Pipeline, L.p.
Operator Street Address
333 Clay Street, Suite 1900
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2019-11-09 14:09:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
426
Recovered Bbls
425
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Controller
Operator Type
Operator Employee
Incident Identified Datetime
2019-11-09 14:09:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2019-11-09 14:09:00
Restart Datetime
2019-11-09 21:23:00
On Site Datetime
2019-11-09 14:20:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Orion Station
Segment Name
Manifold Piping
Onshore State Abbreviation
Ok
Onshore Postal Code
73737
Onshore City Name
Fairview
Onshore County Name
Major
Designated Location
Milepost/valve Station
Designated Name
0+00
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
246
Est Cost Prop Damage
690
Est Cost Emergency
12486
Est Cost Environmental
0
Est Cost Other
0
Prpty
13422
Accident Psig
275
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
Yes
Cpm Conf Ind
Yes
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Pipeline Or Equipment Overpressured
Operation Type
Pipeline Or Equipment Overpressured
Related Failure Follow Ind
Yes
Category Type
Routine Maintenance
Operator Qualification Ind
No
Preparer Name
N****** G*******
Preparer Title
Erc Complince Specialist
Preparer Email
N*********@p****.com
Preparer Telephone
7136464376
Prepared Date
2019-12-09 00:00:00
Authorizer Name
K**** C********
Authorizer Telephone
7139935568
Authorizer Title
Erc Director
Authorizer Email
K***********@p****.com
Narrative
Approximately 425 barrels of crude oil were released within facility boundaries from a check valve on manifold piping between the tank and booster pump. This section of manifold piping was being isolated from the system as part of unrelated maintenance at the station. During isolation activities, an employee failed to identify a check valve between the tank and booster pump when performing lock-out/tag-out tasks. This resulted in crude oil filling the segment between the check valve and booster pump as temperatures fell, and releasing from the check valve from thermal pressure as temperatures rose. Therefore, incorrect operation was determined to be the cause of this release due to an improper valve being closed. To prevent future releases, plains is reviewing the lock-out/tag out specification to determine if any revisions or clarifications should be made as a result of this release.
Report Received Date 2019-12-09 00:00:00
Iyear 2019
Report Number 20190370
Supplemental Number 33041
Report Type Original Final
Operator Id 300 PHMSA Enforcement
Name Plains Pipeline, L.p.
Operator Street Address 333 Clay Street, Suite 1900
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2019-11-09 14:09:00
Location Latitude 36.24405 Google Maps OpenStreetMap
Location Longitude -98.778319 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 426
Recovered Bbls 425
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Controller
Operator Type Operator Employee
Incident Identified Datetime 2019-11-09 14:09:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2019-11-09 14:09:00
Restart Datetime 2019-11-09 21:23:00
On Site Datetime 2019-11-09 14:20:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Orion Station
Segment Name Manifold Piping
Onshore State Abbreviation Ok
Onshore Postal Code 73737
Onshore City Name Fairview
Onshore County Name Major
Designated Location Milepost/valve Station
Designated Name 0+00
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Installation Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 246
Est Cost Prop Damage 690
Est Cost Emergency 12486
Est Cost Environmental 0
Est Cost Other 0
Prpty 13422
Accident Psig 275
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind Yes
Cpm Conf Ind Yes
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Pipeline Or Equipment Overpressured
Operation Type Pipeline Or Equipment Overpressured
Related Failure Follow Ind Yes
Category Type Routine Maintenance
Operator Qualification Ind No
Preparer Name N****** G*******
Preparer Title Erc Complince Specialist
Preparer Email N*********@p****.com
Preparer Telephone 7136464376
Prepared Date 2019-12-09 00:00:00
Authorizer Name K**** C********
Authorizer Telephone 7139935568
Authorizer Title Erc Director
Authorizer Email K***********@p****.com
Narrative Approximately 425 barrels of crude oil were released within facility boundaries from a check valve on manifold piping between the tank and booster pump. This section of manifold piping was being isolated from the system as part of unrelated maintenance at the station. During isolation activities, an employee failed to identify a check valve between the tank and booster pump when performing lock-out/tag-out tasks. This resulted in crude oil filling the segment between the check valve and booster pump as temperatures fell, and releasing from the check valve from thermal pressure as temperatures rose. Therefore, incorrect operation was determined to be the cause of this release due to an improper valve being closed. To prevent future releases, plains is reviewing the lock-out/tag out specification to determine if any revisions or clarifications should be made as a result of this release.

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