HL incident on 2019-11-05 — OK

Operator
Explorer Pipeline Co
Cause
Incorrect Operation
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$50
Incident datetime
2019-11-05 10:35
Report number
Location
OK
Narrative
On november 5, 2019 at 10:35 cst an explorer pipeline employee was removing 0.25-inch stainless steel tubing that was buried approximately 18-inch underground as part of a station integrity improvement project. The valve and compression fitting were visible, but they were contained inside a metal encasement that was approximately 18 inches below grade. Approximately 4 feet of buried stainless-steel tubing extended 90 degrees underground from the metal encasement. In conjunction with integrity management facility improvements, during a tubing removal process, force was applied to remove underground stainless-steel tubing and a crack was experienced in the valves 0.75 to 0.25 reducer threaded fitting. Testing confirmed the fitting was seized due to incorrect installation from a previous operator, but unknown to the employee. To avert future potential risks related to this incident, explorer pipeline is incorporating tubing removal as an operator qualification (oq) covered tasks. A revised procedure is currently undergoing a final review in the management of change (moc) process.
Detailed record list
Report Received Date
2019-12-05 00:00:00
Iyear
2019
Report Number
20190366
Supplemental Number
33566
Report Type
Supplemental Final
Operator Id
Name
Explorer Pipeline Co
Operator Street Address
Po Box 2650
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74101
Local Datetime
2019-11-05 10:35:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
1.52
Recovered Bbls
1.52
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2019-11-05 10:35:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Release Assocated With Fittign Of Tank Like In Manifold.
On Site Datetime
2019-11-05 10:35:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Arlington Tank Farm
Segment Name
Arlingotn Tank Farm
Onshore State Abbreviation
Tx
Onshore Postal Code
76040
Onshore City Name
Euless
Onshore County Name
Tarrant
Designated Location
Milepost/valve Station
Designated Name
264.47
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
160
Est Cost Prop Damage
50
Est Cost Emergency
2000
Est Cost Environmental
1500
Est Cost Other
0
Prpty
3710
Accident Psig
14
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Controllers actions or inactions did not cause or contribute to the release. Release was from a manned tank farm.
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
Yes
Num Employees Tested
1
Num Employees Failed
0
Num Contractors Tested
1
Num Contractors Failed
0
Cause
Incorrect Operation
Cause Details
Damage By Operator Or Operator's Contractor Not Related To Excavation And Not Due To Motorized Vehicle/equipment Damage
Operation Type
Damage By Operator Or Operator's Contractor Not Related To Excavation And Not Due To Motorized Vehicle/equipment Damage
Related Inadequate Proc Ind
Yes
Category Type
Routine Maintenance
Operator Qualification Ind
No
Preparer Name
K**** B****
Preparer Title
Manager Dot And Regulatory Compliance
Preparer Email
K*****@e***.com
Preparer Telephone
9184935104
Prepared Date
2020-04-07 00:00:00
Authorizer Name
L***** S******
Authorizer Telephone
9183595471
Authorizer Title
Director Hsse
Authorizer Email
L*******@e***.com
Narrative
On november 5, 2019 at 10:35 cst an explorer pipeline employee was removing 0.25-inch stainless steel tubing that was buried approximately 18-inch underground as part of a station integrity improvement project. The valve and compression fitting were visible, but they were contained inside a metal encasement that was approximately 18 inches below grade. Approximately 4 feet of buried stainless-steel tubing extended 90 degrees underground from the metal encasement. In conjunction with integrity management facility improvements, during a tubing removal process, force was applied to remove underground stainless-steel tubing and a crack was experienced in the valves 0.75 to 0.25 reducer threaded fitting. Testing confirmed the fitting was seized due to incorrect installation from a previous operator, but unknown to the employee. To avert future potential risks related to this incident, explorer pipeline is incorporating tubing removal as an operator qualification (oq) covered tasks. A revised procedure is currently undergoing a final review in the management of change (moc) process.
Report Received Date 2019-12-05 00:00:00
Iyear 2019
Report Number 20190366
Supplemental Number 33566
Report Type Supplemental Final
Operator Id 4805 PHMSA Enforcement
Name Explorer Pipeline Co
Operator Street Address Po Box 2650
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74101
Local Datetime 2019-11-05 10:35:00
Location Latitude 32.809162 Google Maps OpenStreetMap
Location Longitude -97.101011 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 1.52
Recovered Bbls 1.52
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2019-11-05 10:35:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Release Assocated With Fittign Of Tank Like In Manifold.
On Site Datetime 2019-11-05 10:35:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Arlington Tank Farm
Segment Name Arlingotn Tank Farm
Onshore State Abbreviation Tx
Onshore Postal Code 76040
Onshore City Name Euless
Onshore County Name Tarrant
Designated Location Milepost/valve Station
Designated Name 264.47
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Installation Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 160
Est Cost Prop Damage 50
Est Cost Emergency 2000
Est Cost Environmental 1500
Est Cost Other 0
Prpty 3710
Accident Psig 14
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Controllers actions or inactions did not cause or contribute to the release. Release was from a manned tank farm.
Employee Drug Test Ind Yes
Contractor Drug Test Ind Yes
Num Employees Tested 1
Num Employees Failed 0
Num Contractors Tested 1
Num Contractors Failed 0
Cause Incorrect Operation
Cause Details Damage By Operator Or Operator's Contractor Not Related To Excavation And Not Due To Motorized Vehicle/equipment Damage
Operation Type Damage By Operator Or Operator's Contractor Not Related To Excavation And Not Due To Motorized Vehicle/equipment Damage
Related Inadequate Proc Ind Yes
Category Type Routine Maintenance
Operator Qualification Ind No
Preparer Name K**** B****
Preparer Title Manager Dot And Regulatory Compliance
Preparer Email K*****@e***.com
Preparer Telephone 9184935104
Prepared Date 2020-04-07 00:00:00
Authorizer Name L***** S******
Authorizer Telephone 9183595471
Authorizer Title Director Hsse
Authorizer Email L*******@e***.com
Narrative On november 5, 2019 at 10:35 cst an explorer pipeline employee was removing 0.25-inch stainless steel tubing that was buried approximately 18-inch underground as part of a station integrity improvement project. The valve and compression fitting were visible, but they were contained inside a metal encasement that was approximately 18 inches below grade. Approximately 4 feet of buried stainless-steel tubing extended 90 degrees underground from the metal encasement. In conjunction with integrity management facility improvements, during a tubing removal process, force was applied to remove underground stainless-steel tubing and a crack was experienced in the valves 0.75 to 0.25 reducer threaded fitting. Testing confirmed the fitting was seized due to incorrect installation from a previous operator, but unknown to the employee. To avert future potential risks related to this incident, explorer pipeline is incorporating tubing removal as an operator qualification (oq) covered tasks. A revised procedure is currently undergoing a final review in the management of change (moc) process.

All rights reserved. Copyright © by ClearPHMSA