HL incident on 2019-10-22 — OK

Operator
Oneok Ngl Pipeline, Llc
Cause
Equipment Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$6,400
Incident datetime
2019-10-22 03:50
Report number
Location
OK
Narrative
On 10/22/19 at 3:50 am, plant operators identified vapor leaking from a 3/4" threaded nipple on sterling 2 pump header. Pump header isolated and product removed. Oneok replaced failed 3/4" nipple and associated ball valve. Pipeline was returned to service. Oneok determined pipe nipple failed due to high cycle fatigue (vibration) caused by the pipeline control valve. Oneok conducted vibration study after installation of new pipeline control valve and vibration was reduced to an acceptable level. Additionally, oneok replaced all similar threaded nipples on the sterling 2 pipeline header system.
Detailed record list
Report Received Date
2019-11-21 00:00:00
Iyear
2019
Report Number
20190348
Supplemental Number
33285
Report Type
Supplemental Final
Operator Id
Name
Oneok Ngl Pipeline, Llc
Operator Street Address
100 West Fifth Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2019-10-22 03:50:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
8
Intentional Release Bbls
20
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2019-10-22 03:50:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2019-10-22 04:22:00
Restart Datetime
2019-10-22 12:56:00
On Site Datetime
2019-10-22 03:50:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Medford Sterling 2 Pump Station
Segment Name
Medford Sterling 2 Pipeline (Oneok Index #10182)
Onshore State Abbreviation
Ok
Onshore Postal Code
73759
Onshore City Name
Not Within A Municipality
Onshore County Name
Grant
Designated Location
Milepost/valve Station
Designated Name
Pump Station
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Other
Item Involved Details
Threaded Nipple
Installation Year
2019
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
134
Est Cost Prop Damage
6400
Est Cost Emergency
500
Est Cost Environmental
0
Est Cost Other
0
Prpty
7034
Accident Psig
1300
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
No controller actions had taken place prior to the release.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Threaded Connection/coupling Failure
Eq Failure Type
Threaded Connection/coupling Failure
Other Stripped Ind
Pipe Nipple
Additional Vibration Ind
Yes
Eq Additional Other Ind
Yes
Eq Additional Other Details
Pipeline Control Valve Causing Vibration
Preparer Name
P**** G**** R****
Preparer Title
Regulatory Compliance Coordinator
Preparer Email
P***************@o****.com
Preparer Telephone
5803956238
Prepared Date
2020-02-05 00:00:00
Authorizer Name
W***** A****
Authorizer Telephone
918-591-5081
Authorizer Title
Vp Ngl Pipelines And Terminials
Authorizer Email
W***********@o****.com
Narrative
On 10/22/19 at 3:50 am, plant operators identified vapor leaking from a 3/4" threaded nipple on sterling 2 pump header. Pump header isolated and product removed. Oneok replaced failed 3/4" nipple and associated ball valve. Pipeline was returned to service. Oneok determined pipe nipple failed due to high cycle fatigue (vibration) caused by the pipeline control valve. Oneok conducted vibration study after installation of new pipeline control valve and vibration was reduced to an acceptable level. Additionally, oneok replaced all similar threaded nipples on the sterling 2 pipeline header system.
Report Received Date 2019-11-21 00:00:00
Iyear 2019
Report Number 20190348
Supplemental Number 33285
Report Type Supplemental Final
Operator Id 32109 PHMSA Enforcement
Name Oneok Ngl Pipeline, Llc
Operator Street Address 100 West Fifth Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2019-10-22 03:50:00
Location Latitude 36.77402 Google Maps OpenStreetMap
Location Longitude -97.75716 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 8
Intentional Release Bbls 20
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2019-10-22 03:50:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2019-10-22 04:22:00
Restart Datetime 2019-10-22 12:56:00
On Site Datetime 2019-10-22 03:50:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Medford Sterling 2 Pump Station
Segment Name Medford Sterling 2 Pipeline (Oneok Index #10182)
Onshore State Abbreviation Ok
Onshore Postal Code 73759
Onshore City Name Not Within A Municipality
Onshore County Name Grant
Designated Location Milepost/valve Station
Designated Name Pump Station
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Other
Item Involved Details Threaded Nipple
Installation Year 2019
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 134
Est Cost Prop Damage 6400
Est Cost Emergency 500
Est Cost Environmental 0
Est Cost Other 0
Prpty 7034
Accident Psig 1300
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details No controller actions had taken place prior to the release.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Threaded Connection/coupling Failure
Eq Failure Type Threaded Connection/coupling Failure
Other Stripped Ind Pipe Nipple
Additional Vibration Ind Yes
Eq Additional Other Ind Yes
Eq Additional Other Details Pipeline Control Valve Causing Vibration
Preparer Name P**** G**** R****
Preparer Title Regulatory Compliance Coordinator
Preparer Email P***************@o****.com
Preparer Telephone 5803956238
Prepared Date 2020-02-05 00:00:00
Authorizer Name W***** A****
Authorizer Telephone 918-591-5081
Authorizer Title Vp Ngl Pipelines And Terminials
Authorizer Email W***********@o****.com
Narrative On 10/22/19 at 3:50 am, plant operators identified vapor leaking from a 3/4" threaded nipple on sterling 2 pump header. Pump header isolated and product removed. Oneok replaced failed 3/4" nipple and associated ball valve. Pipeline was returned to service. Oneok determined pipe nipple failed due to high cycle fatigue (vibration) caused by the pipeline control valve. Oneok conducted vibration study after installation of new pipeline control valve and vibration was reduced to an acceptable level. Additionally, oneok replaced all similar threaded nipples on the sterling 2 pipeline header system.

All rights reserved. Copyright © by ClearPHMSA