HL incident on 2019-10-19 — OK

Operator
Magellan Pipeline Company, Lp
Cause
Incorrect Operation
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$5,000
Incident datetime
2019-10-19 08:15
Report number
Location
OK
Narrative
While supervising the painting contractor performing work on tank 3505, the painting inspector observed product weeping from the valve stem on the tank suction valve. The inspector notified operations personnel and cleanup activities were initiated. The release was fully contained within secondary containment and vacuum trucks were used to recover 100% of the product. In the days prior to the release, during a walkaround to inspect the newly constructed tank 3505, it was observed that the tank suction valve was missing the stem protector. The valve was identified and the mechanical contractor was responsible for ensuring the stem protector was installed, however, this was not completed prior to the paint crew mobilizing to the site. The paint contractor began sandblasting the roof in preparation for coating activities. Tank valves were covered with plastic sheeting to protect the valves from any debris, sandblasting, paint, etc. Following the release, it was observed that the plastic sheeting was not properly secured to the tank suction valve, possibly loosened due to wind. Sandblast grit had been swept off the roof and had fallen onto the tank suction valve. During the course of normal valve operations, the valve stem and packing became damaged from the grit, resulting in the release. The packing was tightened on the leaking valve and the valve was locked in the open position. The tank was taken out of service and the valve was replaced. The other tank valves on t3505 were inspected for damage and to ensure the plastic sheeting were in place before blasting continued. 10/03/2024 - updated by PHMSA per operator approval.
Detailed record list
Report Received Date
2019-11-18 00:00:00
Iyear
2019
Report Number
20190342
Supplemental Number
32952
Report Type
Original Final
Operator Id
Name
Magellan Pipeline Company, Lp
Operator Street Address
100 West 5th Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2019-10-19 08:15:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
2
Recovered Bbls
2
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2019-10-19 08:15:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Valve Packing Was Tightened, Stopping The Release.
On Site Datetime
2019-10-19 08:30:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
East Houston
Segment Name
Terminal No. 357
Onshore State Abbreviation
Tx
Onshore Postal Code
77029
Onshore City Name
Houston
Onshore County Name
Harris
Designated Location
Milepost/valve Station
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tank/vessel
Valve Type
Auxiliary Or Other Valve
Tank Vessel Subtype
Other
Tank Vessel Details
Suction Valve
Tank Type
Atmospheric
Installation Year
2019
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
231
Est Cost Prop Damage
5000
Est Cost Emergency
5000
Est Cost Environmental
0
Est Cost Other
0
Prpty
10231
Accident Psig
15
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The release was below detectable thresholds within scada
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Equipment Not Installed Properly
Operation Type
Equipment Not Installed Properly
Related Failure Follow Ind
Yes
Category Type
Construction
Operator Qualification Ind
No
Preparer Name
S****** L******
Preparer Title
Ai Analyst
Preparer Email
S**************@m*********.com
Preparer Telephone
918-574-7327
Preparer Fax
918-574-7376
Prepared Date
2019-11-18 00:00:00
Authorizer Name
S**** H******
Authorizer Telephone
918-574-7173
Authorizer Title
Superviosr Integrity Management
Authorizer Email
S************@m*********.com
Narrative
While supervising the painting contractor performing work on tank 3505, the painting inspector observed product weeping from the valve stem on the tank suction valve. The inspector notified operations personnel and cleanup activities were initiated. The release was fully contained within secondary containment and vacuum trucks were used to recover 100% of the product. In the days prior to the release, during a walkaround to inspect the newly constructed tank 3505, it was observed that the tank suction valve was missing the stem protector. The valve was identified and the mechanical contractor was responsible for ensuring the stem protector was installed, however, this was not completed prior to the paint crew mobilizing to the site. The paint contractor began sandblasting the roof in preparation for coating activities. Tank valves were covered with plastic sheeting to protect the valves from any debris, sandblasting, paint, etc. Following the release, it was observed that the plastic sheeting was not properly secured to the tank suction valve, possibly loosened due to wind. Sandblast grit had been swept off the roof and had fallen onto the tank suction valve. During the course of normal valve operations, the valve stem and packing became damaged from the grit, resulting in the release. The packing was tightened on the leaking valve and the valve was locked in the open position. The tank was taken out of service and the valve was replaced. The other tank valves on t3505 were inspected for damage and to ensure the plastic sheeting were in place before blasting continued. 10/03/2024 - updated by PHMSA per operator approval.
Report Received Date 2019-11-18 00:00:00
Iyear 2019
Report Number 20190342
Supplemental Number 32952
Report Type Original Final
Operator Id 22610 PHMSA Enforcement
Name Magellan Pipeline Company, Lp
Operator Street Address 100 West 5th Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2019-10-19 08:15:00
Location Latitude 29.790507 Google Maps OpenStreetMap
Location Longitude -95.278738 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 2
Recovered Bbls 2
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2019-10-19 08:15:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Valve Packing Was Tightened, Stopping The Release.
On Site Datetime 2019-10-19 08:30:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name East Houston
Segment Name Terminal No. 357
Onshore State Abbreviation Tx
Onshore Postal Code 77029
Onshore City Name Houston
Onshore County Name Harris
Designated Location Milepost/valve Station
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Interstate
Item Involved Tank/vessel
Valve Type Auxiliary Or Other Valve
Tank Vessel Subtype Other
Tank Vessel Details Suction Valve
Tank Type Atmospheric
Installation Year 2019
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 231
Est Cost Prop Damage 5000
Est Cost Emergency 5000
Est Cost Environmental 0
Est Cost Other 0
Prpty 10231
Accident Psig 15
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The release was below detectable thresholds within scada
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Equipment Not Installed Properly
Operation Type Equipment Not Installed Properly
Related Failure Follow Ind Yes
Category Type Construction
Operator Qualification Ind No
Preparer Name S****** L******
Preparer Title Ai Analyst
Preparer Email S**************@m*********.com
Preparer Telephone 918-574-7327
Preparer Fax 918-574-7376
Prepared Date 2019-11-18 00:00:00
Authorizer Name S**** H******
Authorizer Telephone 918-574-7173
Authorizer Title Superviosr Integrity Management
Authorizer Email S************@m*********.com
Narrative While supervising the painting contractor performing work on tank 3505, the painting inspector observed product weeping from the valve stem on the tank suction valve. The inspector notified operations personnel and cleanup activities were initiated. The release was fully contained within secondary containment and vacuum trucks were used to recover 100% of the product. In the days prior to the release, during a walkaround to inspect the newly constructed tank 3505, it was observed that the tank suction valve was missing the stem protector. The valve was identified and the mechanical contractor was responsible for ensuring the stem protector was installed, however, this was not completed prior to the paint crew mobilizing to the site. The paint contractor began sandblasting the roof in preparation for coating activities. Tank valves were covered with plastic sheeting to protect the valves from any debris, sandblasting, paint, etc. Following the release, it was observed that the plastic sheeting was not properly secured to the tank suction valve, possibly loosened due to wind. Sandblast grit had been swept off the roof and had fallen onto the tank suction valve. During the course of normal valve operations, the valve stem and packing became damaged from the grit, resulting in the release. The packing was tightened on the leaking valve and the valve was locked in the open position. The tank was taken out of service and the valve was replaced. The other tank valves on t3505 were inspected for damage and to ensure the plastic sheeting were in place before blasting continued. 10/03/2024 - updated by PHMSA per operator approval.

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